Searched for Laser Welding

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Laser-Welding Machines Laserwelding systems for high-efficiency production of powertrain components EMAG LaserTec supplies laserwelding systems for the production of transmission components of all kinds [...] kinds. Its laserwelding systems, and their developed processes, have become industry standards. Overview Laser-Welding Machines Machine finder ( 2 ) machines found ELC 160 More information ELC 160 HP More

components joined by laserwelding. What’s more: The specialists are continuously expanding their laser process and application know-how. For example, they have already designed machines with laser cleaning processes [...] through the laserwelding process itself, up to thermal joining and high-precision ultrasonic inspection processes. This know-how is what makes us unique in the market.” EMAG Blog: EMAG LaserTec New market [...] components and therefore extra weight, which needs to be reduced as far as possible. This is why laserwelding has become indispensable in modern transmission construction: Components can be joined perfectly

Laser-Welding Machines ELC 6 External diameter, max.: 300 mm | 12 in Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Send inquiry LaserWelding Machine ELC 6 The EMAG [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaserwelding is a precondition for compact, weight-optimised components and thus for energy- efficient [...] EMAG ELC 6 is a production laserwelding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining station

automation, clamping and laserwelding . Laserwelding ELC 160 laserwelding machine Machines for your requirements ( 2 ) machines found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Workpieces [...] Technologies Laserwelding Range of application for laserweldingLaserwelding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles. Adjustable doses of [...] welding. EMAG ELC laserwelding systems were – without any compromise – developed and optimised for the production laserwelding of high-quality components. Laserwelding creates new workpiece geometries The

ELC 160 laserwelding machine 360° view Laser-Welding Machines ELC 160 Send inquiry Automated laserwelding of synchronous gears and gear wheels on the ELC 160 laserwelding machine Laserwelding is a high-tech [...] transmissions. The EMAG LaserCell laserwelding machine press-fits the synchro body onto the gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with [...] tasks. Laserwelding machine for high-output production The ELC 160 is a modular laserwelding machine that can be configured for the most diverse tasks. The centerpiece of the ELC 160 laserwelding machine

found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaser welding [...] Workpieces Gear shaft (laserwelding) LaserWelding Machine for the Production of Gear Shafts Laserwelding has emerged as a key technology in the manufacturing of weight-optimized vehicle components. [...] carrier together with laserwelding. The benefits of laserwelding during gear shaft production Perfect connections on gear shafts Precise mechanical engineering and modern laser technology ensure consistent

for the laser is therefore optimized, increasing productivity during laserwelding. EMAG ELC Laserwelding systems Advantages ELC 250 DUO Extensive integration of workhandling and laser-welding reduces [...] Laser-Welding Machines ELC 250 DUO Send inquiry ELC 250 DUO LaserWelding System for Powertrain Components The ELC 250 DUO is a compact laserwelding system used for the production of gear components. [...] Turn-Key Welding System for the LaserWelding of Differential Gear Housings The ELC 250 DUO laserwelding system, developed and built by EMAG LaserTec, is focused on productivity. The dual-spindle construction

Laser-Welding Machines ELC 160 HP Send inquiry ELC 160 HP – “High-Performance” LaserWelding Machine for Gear Components and Clutches The ELC 160 HP was designed for the laserwelding of the control gear [...] Every Workpiece Gear shaft (laserwelding) Laserwelding has emerged as a key technology in the manufacturing of weight-optimized vehicle components. Not only does laserwelding ensure maximum component quality [...] rmance laserwelding of gears and clutches Rotary indexing table for short travel distances and cycle times Laserwelding of part families without re-tooling High-precision control of the laser beam Compact

Laser-Welding Machines ELC 600 Workpiece dia., max.: 600 mm | 23.5 in Workpiece height, max.: 600 mm | 23.5 in Max. fixtures: 3 Send inquiry ELC 600 LaserWelding Machine for the Commercial Vehicle Industry [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning LaserweldingLaser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Industry With the ELC 600, EMAG LaserTec presents a system for laserwelding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential

optical media, such as an arc lamp. CO2 laser – On the CO2 laser, the laser medium is CO2 gas, similar to the solid laser. Disk laser – The disk laser is a solid laser whose resonator is a disk-shaped crystal [...] electrons in a laser medium to a higher energy level. This is generally achieved by radiation, such as by a laser diode. Solid laser – Solid lasers are the type of laser in which the laser medium is a solid [...] the parts for welding which makes supplying several welding stations with the same laser source a challenge. In practice, these problems do not exist when using disk or fiber laserwelding systems since

site,” says Meyer. The laser experts from Heubach have now invested their experience in developing a new laser cleaning machine. Laser cleaning: Application know-how is key In the laser application laboratory [...] from the surface. Laser cleaning offers numerous advantages. Compared to customary industrial washing systems, laser beam cleaning is very energy- and space-efficient. The new LC 4-2 laser cleaning machine [...] in laser processing “Developing laser cleaning machines is quite a challenge, as the requirements can differ vastly from component to component,” explains Nikolas Meyer, head of sales at EMAG LaserTec

holistic production systems based on laserwelding is what makes EMAG LaserTec unique in the market.” More information ELC 160 LaserWelding Machine More information LC 4-2 Laser Cleaning Machine [...] and that’s precisely where laserwelding comes into play. For years, laserwelding has been essential in the development of drive train workpieces for passenger vehicles. Welded joints now replace screwed [...] commercial vehicle manufacturers called EMAG LaserTec. The experts, headquartered in Heubach, Germany, specialize in the development of complete laserwelding systems. “The customer knew us, since they already

EMAG LaserTec – LaserWelding Systems with Pre-heating and Joining Technology EMAG LaserTec in Heubach, Germany develops state-of-the-art laserwelding and joining technologies. With the laserwelding systems [...] gearbox and power train components that redefine today’s industry standards. Besides laserwelding technologies, EMAG LaserTec also develops precision machines for the production of camshafts and gear shafts [...] components. In addition to advanced technologies using lasers or heating and joining methods, process development is another integral element in the EMAG LaserTec portfolio – and an important factor in decision

production laser-welding systems like the EMAG ELC series, which fully satisfy the above requirements, have a lot more in common with machine tools than with typical welding systems. Machines for laser cleaning [...] Preparing for laser metal deposition: There are numerous ways of doing this, for example laser cleaning or preheating the components, etc. Laser metal deposition: Apart from the actual laser metal deposition [...] process. Laserwelding is likewise increasingly used in the manufacture of electric motors, for example with copper or aluminum compounds, especially in the electric drive and in the battery. Laser welding

ease of operation. In addition to laserwelding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning LaserweldingLaser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Laser-Welding Machines ELC 1200 V Workpiece dia., max.: 300 mm | 12 in Workpiece length, max.: 1,200 mm | 47 in Workpiece length, min.: 50 mm | 2 in Send inquiry ELC 1200 V Vertical Laser Processing Machine

remaining surface is perfect for subsequent machining, e.g. laserwelding. Laser Cleaning in Detail During laser cleaning, the high-energy laser beam evaporates impurities from surfaces. Evaporation residues [...] Technologies Laser Cleaning Laser Cleaning Technology Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is [...] emissions. During laser cleaning, the high-energy laser beam evaporates impurities from surfaces. Evaporation residues are extracted and neutralized with catalyzers or filter systems. Advantages Laser Cleaning

LC 4-2 Laser Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning [...] Data Footprint 1500 x 3050 mm Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis 0,4 / 0,5 m/s Footprint mm 1500 x 3050 Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) [...] 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning

Laser cleaning uses a focused laser beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be [...] process and are also susceptible to faults. Laser cleaning has none of these problems. Complete solution in a very small space The specialists at EMAG LaserTec have built perfect mechanical engineering [...] process. With the help of this control software, laser cleaning is an easily managed process. The system operator can make all relevant settings like laser and scanner parameters, geometry, and feed rate

complex production process such as “laserwelding of differentials” comprises several additional processes, from induction heating (if required) and joining, to laserwelding and all the way to final process [...] The basic principle of laser cleaning is fascinating: Pulsed laser radiation strikes a surface at high pulse peak power. The material instantly evaporates and only a very thin layer is heated in the process [...] With our LC 4-2 laser cleaning machine, we meet this and other requirements using our proven EMAG modular technology. Our solution is extremely reliable, efficient, and saves space.” The laser specialists

question some time ago, because our laser expertise is generally a perfect basis for laser coating methods,” says Dr. Andreas Mootz, managing director of EMAG LaserTec based in Heubach near Aalen. “We [...] ensures an extremely controlled laser metal deposition process. Here, a bond layer and the carbide layer on top of it are each applied to the brake disk using a laserwelding process. So, almost no material [...] quantity of material is on the disk. Laser cleaning: Then the blank is cleaned in the next station to remove working materials and dirt. This involves applying pulsed laser radiation to the surface, which vaporizes

ELC 160

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Technological flexibility in the ELC 160 laserwelding machine The ELC 160 laserwelding machine can be equipped with all types of laser technologies. Be it CO2 laser or fiber-guided systems (fibers, disc [...] gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with expansion stages that allow it to be adapted to your specific tasks. Laserwelding machine for [...] Laserwelding is a high-tech manufacturing process that transmission manufacturing no longer can do without. Connecting gearwheel and synchro body using laserwelding is the basis for more compact and

with the cycle time. Turn-Key Welding System for the LaserWelding of Differential Gear Housings The ELC 250 DUO laserwelding system, developed and built by EMAG LaserTec, is focused on productivity [...] switch. The occupancy rate for the laser is therefore optimized, increasing productivity during laserwelding. Extensive integration of workhandling and laser-welding reduces the number of machining operations [...] The ELC 250 DUO is a compact laserwelding system used for the production of gear components. The ELC laserwelding system is designed as a DUO alternative with twin spindles. Its two-station operation

found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaser welding [...] followed by the joining and welding process that combines them. In modern transmission manufacture the welding is done by lasers – a process that allows for the energy of the laser beam to be exactly dosed [...] and concentrated on the welding point. It ensures that any warping is minimal and the welding speed is as high as possible. The welding method used by EMAG employs solid state lasers, which makes it exceptionally

rmance laserwelding of gears and clutches Rotary indexing table for short travel distances and cycle times Laserwelding of part families without re-tooling High-precision control of the laser beam Compact [...] (if required by the material) and connecting the components with laserwelding. ELC 160 HP: Increased Fexibility in Joining and LaserWelding of the Control Gear and Clutch The ELC 160 HP was designed so [...] core of the machine, the laserwelding station. This station is equipped with a slide unit that has up to three counter bearings in order to ensure automatic re-tooling. The weld head is equipped with an

ELC 600

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With the ELC 600, EMAG LaserTec presents a system for laserwelding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Components In the ELC 600, the components are transported to the laserwelding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision beam [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laserwelding machine in the commercial vehicle segment.