Webinars

As e-mobility production volumes continue to grow, so do the demands for production efficiency and the quality of key components such as rotor shafts. We cordially invite you to our upcoming webinar, where we will present reliable, cost-effective solutions for manufacturing these complex components.Focus of the webinar:High-precision machining of rotor shafts for electric drives

Technology solutions for precision gear cutting with cycle times under 35 seconds

Process for achieving top-tier surface finishes for low-noise operation

Complete-machining of assembled and one-piece rotor shafts

Efficient process chains for assembled rotor shafts

Integration of joining, preheating and welding processes

Precision laser processing with minimal component distortion

In-process measurement and quality assurance solutions

Combined machining processes for gears and flange parts

Turning and grinding processes on one platform for maximum efficiency

Machining of internal and external gears in a single setup, power skiving as a key technology

Practical examples of optimized high-volume production processes

The manufacturing solutions showcased are ideal for companies scaling up production while maintaining the highest quality standards. We will demonstrate how to reduce your cycle times, streamline machining processes and boost overall production efficiency.This webinar is especially valuable for production planners and technical decision-makers seeking insight into efficient manufacturing of these critical components.Take the opportunity to learn directly from our experts and optimize your automation and manufacturing processes. We look forward to welcoming you to our webinar!And of course, you’ll have plenty of time to ask questions and discuss your specific use cases.

As e-mobility production volumes continue to grow, so do the demands for production efficiency and the quality of key components such as rotor shafts. We cordially invite you to our upcoming webinar, where we will present reliable, cost-effective solutions for manufacturing these complex components.Focus of the webinar:High-precision machining of rotor shafts for electric drives

Technology solutions for precision gear cutting with cycle times under 35 seconds

Process for achieving top-tier surface finishes for low-noise operation

Complete-machining of assembled and one-piece rotor shafts

Efficient process chains for assembled rotor shafts

Integration of joining, preheating and welding processes

Precision laser processing with minimal component distortion

In-process measurement and quality assurance solutions

Combined machining processes for gears and flange parts

Turning and grinding processes on one platform for maximum efficiency

Machining of internal and external gears in a single setup, power skiving as a key technology

Practical examples of optimized high-volume production processes

The manufacturing solutions showcased are ideal for companies scaling up production while maintaining the highest quality standards. We will demonstrate how to reduce your cycle times, streamline machining processes and boost overall production efficiency.This webinar is especially valuable for production planners and technical decision-makers seeking insight into efficient manufacturing of these critical components.Take the opportunity to learn directly from our experts and optimize your automation and manufacturing processes. We look forward to welcoming you to our webinar!And of course, you’ll have plenty of time to ask questions and discuss your specific use cases.

Manufacturing precision through ECM rifling Electrochemical machining (ECM) has established itself as a key technology for precision manufacturing in weapons manufacturing.The ECM rifling process in particular represents a significant advance in the manufacture of high-precision internal geometries for rifled barrels. This innovative technology enables unparalleled dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling offers decisive technological advantages while keeping capital investments low. The material-friendly machining without mechanical or thermal stress results in a longer service life and higher precision of the manufactured gun barrels.The modular ECM rifling conceptThe EMAG ECM system is based on a highly developed technology concept that was designed specifically for precision rifling. The components that determine quality are integrated into the rifling module, which can be flexibly implemented in the modular PI ECM machine.Production capacity can be optimally adapted to manufacturing requirements by using different module configurations:

Double module: Simultaneous machining of two barrels

Eightfold module: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system produces the desired internal geometry of the barrel with maximum precision. The process allows exceptional flexibility in the realization of different rifling geometries:

Polygonal rifling for optimized gas sealing

Progressive rifling configurations for improved flight stability

Conventional rifling with customized parameters

Register now and take advantage of this opportunity to expand your expertise and benefit from practical insights.We look forward to welcoming you to the webinar. As always, our experts will be available live during the webinar to answer your questions.

Manufacturing precision through ECM rifling Electrochemical machining (ECM) has established itself as a key technology for precision manufacturing in weapons manufacturing.The ECM rifling process in particular represents a significant advance in the manufacture of high-precision internal geometries for rifled barrels. This innovative technology enables unparalleled dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling offers decisive technological advantages while keeping capital investments low. The material-friendly machining without mechanical or thermal stress results in a longer service life and higher precision of the manufactured gun barrels.The modular ECM rifling conceptThe EMAG ECM system is based on a highly developed technology concept that was designed specifically for precision rifling. The components that determine quality are integrated into the rifling module, which can be flexibly implemented in the modular PI ECM machine.Production capacity can be optimally adapted to manufacturing requirements by using different module configurations:

Double module: Simultaneous machining of two barrels

Eightfold module: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system produces the desired internal geometry of the barrel with maximum precision. The process allows exceptional flexibility in the realization of different rifling geometries:

Polygonal rifling for optimized gas sealing

Progressive rifling configurations for improved flight stability

Conventional rifling with customized parameters

Register now and take advantage of this opportunity to expand your expertise and benefit from practical insights.We look forward to welcoming you to the webinar. As always, our experts will be available live during the webinar to answer your questions.

Unplanned machine downtimes not only cause direct costs, but often jeopardize entire supply chains. In our practice-oriented webinar, you will learn how you can maximize your machine availability and minimize production downtime with strategic service concepts from EMAG.As an original equipment manufacturer, EMAG offers you unique service solutions that go far beyond conventional repairs. From innovative exchange modules and modular repair programs to tailor-made service contracts - discover how you can sustainably increase your production efficiency.The comprehensive EMAG service portfolio at a glanceState-of-the-art technologies and optimized processes for your productionEMAG After Sales & Service offers you a wide range of individually modifiable services that are tailored to your specific requirements. We use state-of-the-art technologies and continuously optimize the processes of our service organization. All service cases are analyzed in detail, solutions and important information are made available worldwide and the required software is constantly improved.Topics:

Exchange modules: Revolution in the maintenance strategy

EMAG Best Price: Repairs from the original manufacturer at the best price

Modular spindle repair program: Precision by system

Quick Check: Systematic 360° condition analysis

Service contracts: Optimal production protection

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.

Expert knowledge for precision gearing: Which technology to use when?Modern gear cutting offers a wide range of highly specialized manufacturing processes. But which technology is best for which application? In this practice-oriented webinar, you will gain in-depth expert knowledge about the most important gear cutting processes and their specific areas of application.What you will learn in this webinar:Comprehensive technology overview

Detailed analysis of all relevant gear cutting processes

Technological basics and kinematic principles

Process characteristics and performance parameters

Practical decision-making aids

Clear delineation of the areas of application

Economic considerations and cost aspects

Quality requirements and achievable precision

 The key technologies in detail

Hobbing - the basic technology for external gears

Gear shaping - precision for interfering contours and internal gears

Power skiving - Versatility for complex geometries

Skiving - Precision finish for hardened tooth profiles

Gear generating grinding - Highest precision and surface quality

Why this webinar is essentialThe continuous development of gear cutting technologies requires in-depth knowledge of the specific strengths and areas of application of each process. Incorrect technology decisions can lead to considerable additional costs, quality problems and productivity losses.Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.

Expert knowledge for precision gearing: Which technology to use when? Modern gear cutting offers a wide range of highly specialized manufacturing processes. But which technology is best for which application? In this practice-oriented webinar, you will gain in-depth expert knowledge about the most important gear cutting processes and their specific areas of application.What you will learn in this webinar:Comprehensive technology overview

Detailed analysis of all relevant gear cutting processes

Technological basics and kinematic principles

Process characteristics and performance parameters

Practical decision-making aids

Clear delineation of the areas of application

Economic considerations and cost aspects

Quality requirements and achievable precision

The key technologies in detail

Hobbing - the basic technology for external gears

Gear shaping - precision for interfering contours and internal gears

Power skiving - Versatility for complex geometries

Skiving - Precision finish for hardened tooth profiles

Gear generating grinding - Highest precision and surface quality

Why this webinar is essentialThe continuous development of gear cutting technologies requires in-depth knowledge of the specific strengths and areas of application of each process. Incorrect technology decisions can lead to considerable additional costs, quality problems and productivity losses.Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.