Searched for Laser Welding

Laser-Welding Machines LaserWelding Machines for High-Efficiency Production of Powertrain Components EMAG LaserTec supplies laserwelding machines and complete systems for the production of transmission [...] transmission components of all kinds. Its laserwelding systems, and their developed processes, have become industry standards. Overview Laser-Welding Machines from EMAG Machine finder ( 6 ) machines found New [...] New ELC 6 External diameter, max.: 300 mm | 12 in Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in More information New ELC 600 Workpiece dia., max.: 600 mm | 23.5

components joined by laserwelding. What’s more: The specialists are continuously expanding their laser process and application know-how. For example, they have already designed machines with laser cleaning processes [...] through the laserwelding process itself, up to thermal joining and high-precision ultrasonic inspection processes. This know-how is what makes us unique in the market.” EMAG Blog: EMAG LaserTec New market [...] components and therefore extra weight, which needs to be reduced as far as possible. This is why laserwelding has become indispensable in modern transmission construction: Components can be joined perfectly

Laser-Welding Machines ELC 6 External diameter, max.: 300 mm | 12 in Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Send inquiry LaserWelding Machine ELC 6 The EMAG [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaserwelding is a precondition for compact, weight-optimised components and thus for energy- efficient [...] EMAG ELC 6 is a production laserwelding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining station

Laser-Welding Machines LaserWelding Solutions from EMAG EMAG ELC laserwelding solutions are compact laser machine tools that can be configured with standardized platforms and their relevant modules designed [...] Each was developed and optimized to produce high-quality components. LaserWelding Applications The flexibility of the laserwelding process means cast materials and case-hardened steel can be joined without [...] your production line. Download the laserwelding applications presentation presented at ALAW 2023 by Nikolas Meyer, Business Unit Manager – Sales & Application, EMAG Laser Tec GmbH. Download now! Contact

automation, clamping and laserwelding . Laserwelding ELC 160 laserwelding machine Machines for your requirements ( 2 ) machines found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Workpieces [...] Technologies Laserwelding Range of application for laserweldingLaserwelding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles. Adjustable doses of [...] welding. EMAG ELC laserwelding systems were – without any compromise – developed and optimised for the production laserwelding of high-quality components. Laserwelding creates new workpiece geometries The

ELC 160 laserwelding machine 360° view Laser-Welding Machines ELC 160 Send inquiry Automated laserwelding of synchronous gears and gear wheels on the ELC 160 laserwelding machine Laserwelding is a high-tech [...] transmissions. The EMAG LaserCell laserwelding machine press-fits the synchro body onto the gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with [...] tasks. Laserwelding machine for high-output production The ELC 160 is a modular laserwelding machine that can be configured for the most diverse tasks. The centerpiece of the ELC 160 laserwelding machine

found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaser welding [...] Workpieces Gear shaft (laserwelding) LaserWelding Machine for the Production of Gear Shafts Laserwelding has emerged as a key technology in the manufacturing of weight-optimized vehicle components. [...] carrier together with laserwelding. The benefits of laserwelding during gear shaft production Perfect connections on gear shafts Precise mechanical engineering and modern laser technology ensure consistent

for the laser is therefore optimized, increasing productivity during laserwelding. EMAG ELC Laserwelding systems Advantages ELC 250 DUO Extensive integration of workhandling and laser-welding reduces [...] Laser-Welding Machines ELC 250 DUO Send inquiry ELC 250 DUO LaserWelding System for Powertrain Components The ELC 250 DUO is a compact laserwelding system used for the production of gear components. [...] Turn-Key Welding System for the LaserWelding of Differential Gear Housings The ELC 250 DUO laserwelding system, developed and built by EMAG LaserTec, is focused on productivity. The dual-spindle construction

Laser-Welding Machines ELC 160 HP Send inquiry ELC 160 HP – “High-Performance” LaserWelding Machine for Gear Components and Clutches The ELC 160 HP was designed for the laserwelding of the control gear [...] Every Workpiece Gear shaft (laserwelding) Laserwelding has emerged as a key technology in the manufacturing of weight-optimized vehicle components. Not only does laserwelding ensure maximum component quality [...] rmance laserwelding of gears and clutches Rotary indexing table for short travel distances and cycle times Laserwelding of part families without re-tooling High-precision control of the laser beam Compact

Laser-Welding Machines ELC 600 Workpiece dia., max.: 600 mm | 23.5 in Workpiece height, max.: 600 mm | 23.5 in Max. fixtures: 3 Send inquiry ELC 600 LaserWelding Machine for the Commercial Vehicle Industry [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning LaserweldingLaser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Industry With the ELC 600, EMAG LaserTec presents a system for laserwelding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential

LaserWelding of Large Components: A worthwhile Process also for the Commercial Vehicle Industry? Laserwelding is a process that offers various advantages, such as a high process speed, maximum precision [...] vehicle industry, we would like to show you how laserwelding can also be used productively for larger and heavier components. In doing so, we will also address laser cleaning, which is suitable as a technology [...] If you have already thought about how you can use laserwelding, then this recorded webinar is indispensable for you.

directly to the innovative technology of EMAG LaserTec, because the company, based in Heubach near Aalen, has an impressive track record with laserwelding, which is indispensable in "building" the two-piece [...] joining as well as welding taking place in quick succession and perfectly timed by the rotary table. The precisely metered, concentrated energy of the laser beam permits high welding speeds with minimal [...] individual parts are loaded into the ELC 6, the workpieces are laser cleaned. For this purpose, EMAG LaserTec offers the LC 4 laser cleaning machine, which can be optimally link-up with the ELC 6, thus ensuring

reliably. In this context, EMAG LaserTec offers a high level of competence as a system provider of production solutions. In this white paper we will present some of these laser solutions for the commercial

optical media, such as an arc lamp. CO2 laser – On the CO2 laser, the laser medium is CO2 gas, similar to the solid laser. Disk laser – The disk laser is a solid laser whose resonator is a disk-shaped crystal [...] electrons in a laser medium to a higher energy level. This is generally achieved by radiation, such as by a laser diode. Solid laser – Solid lasers are the type of laser in which the laser medium is a solid [...] the parts for welding which makes supplying several welding stations with the same laser source a challenge. In practice, these problems do not exist when using disk or fiber laserwelding systems since

site,” says Meyer. The laser experts from Heubach have now invested their experience in developing a new laser cleaning machine. Laser cleaning: Application know-how is key In the laser application laboratory [...] from the surface. Laser cleaning offers numerous advantages. Compared to customary industrial washing systems, laser beam cleaning is very energy- and space-efficient. The new LC 4-2 laser cleaning machine [...] in laser processing “Developing laser cleaning machines is quite a challenge, as the requirements can differ vastly from component to component,” explains Nikolas Meyer, head of sales at EMAG LaserTec

versatility and productivity of lasers in modern production technology. We offer you a comprehensive overview of our machine portfolio for laser cleaning, laserwelding and ultrasonic testing. Find out [...] machines for laser cleaning, laserwelding and ultrasonic testing. Find out how our universal and customized solutions can help your business. Turnkey systems: We present specialized solutions for laser welding [...] processes. Laser hardening of tool holders - ELC 1300 LH: Discover how our ELC 1300 LH revolutionizes laser hardening and creates decisive added value for your tool holders. Laserwelding of hydraulic

holistic production systems based on laserwelding is what makes EMAG LaserTec unique in the market.” More information ELC 160 LaserWelding Machine More information LC 4-2 Laser Cleaning Machine [...] and that’s precisely where laserwelding comes into play. For years, laserwelding has been essential in the development of drive train workpieces for passenger vehicles. Welded joints now replace screwed [...] commercial vehicle manufacturers called EMAG LaserTec. The experts, headquartered in Heubach, Germany, specialize in the development of complete laserwelding systems. “The customer knew us, since they already

EMAG LaserTec – LaserWelding Systems with Pre-heating and Joining Technology EMAG LaserTec in Heubach, Germany develops state-of-the-art laserwelding and joining technologies. With the laserwelding systems [...] gearbox and power train components that redefine today’s industry standards. Besides laserwelding technologies, EMAG LaserTec also develops precision machines for the production of camshafts and gear shafts [...] components. In addition to advanced technologies using lasers or heating and joining methods, process development is another integral element in the EMAG LaserTec portfolio – and an important factor in decision

production laser-welding systems like the EMAG ELC series, which fully satisfy the above requirements, have a lot more in common with machine tools than with typical welding systems. Machines for laser cleaning [...] Preparing for laser metal deposition: There are numerous ways of doing this, for example laser cleaning or preheating the components, etc. Laser metal deposition: Apart from the actual laser metal deposition [...] process. Laserwelding is likewise increasingly used in the manufacture of electric motors, for example with copper or aluminum compounds, especially in the electric drive and in the battery. Laser welding

ease of operation. In addition to laserwelding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning LaserweldingLaser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Laser-Welding Machines ELC 1200 V Workpiece dia., max.: 300 mm | 12 in Workpiece length, max.: 1,200 mm | 47 in Workpiece length, min.: 50 mm | 2 in Send inquiry ELC 1200 V Vertical Laser Processing Machine

remaining surface is perfect for subsequent machining, e.g. laserwelding. Laser Cleaning in Detail During laser cleaning, the high-energy laser beam evaporates impurities from surfaces. Evaporation residues [...] Technologies Laser Cleaning Laser Cleaning Technology Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is [...] emissions. During laser cleaning, the high-energy laser beam evaporates impurities from surfaces. Evaporation residues are extracted and neutralized with catalyzers or filter systems. Advantages Laser Cleaning

LC 4-2 Laser Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning [...] Data Footprint 1500 x 3050 mm Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis 0,4 / 0,5 m/s Footprint mm 1500 x 3050 Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) [...] 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning

Laser cleaning uses a focused laser beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be [...] process and are also susceptible to faults. Laser cleaning has none of these problems. Complete solution in a very small space The specialists at EMAG LaserTec have built perfect mechanical engineering [...] process. With the help of this control software, laser cleaning is an easily managed process. The system operator can make all relevant settings like laser and scanner parameters, geometry, and feed rate

complex production process such as “laserwelding of differentials” comprises several additional processes, from induction heating (if required) and joining, to laserwelding and all the way to final process [...] The basic principle of laser cleaning is fascinating: Pulsed laser radiation strikes a surface at high pulse peak power. The material instantly evaporates and only a very thin layer is heated in the process [...] With our LC 4-2 laser cleaning machine, we meet this and other requirements using our proven EMAG modular technology. Our solution is extremely reliable, efficient, and saves space.” The laser specialists

downstream cleaning of workpieces. In recent years, laser cleaning has established itself as a high-quality process, for example as preparation for bonding, welding, coating, or assembly. Process reliability, [...] like to introduce you to this technology and the solutions we have developed at EMAG LaserTec. We will show you the laser cleaning process and discuss how this technology can be used sensibly for your application