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insights into using ECM / PECM technology along with areas of application, suggestions and the cost/quality benefits of this technology. ECM/PECM fundamentals - How the technology works - Precision and [...] and achievable quality Which materials are suitable for ECM? - Processing examples for individual materials - Machine platforms - Application examples Company tour - Station 1: Laboratory - Station 2: Equipment [...] Equipment - Station 3: Machine - Station 4: Filtration/electrolyte supply Requirements for ECM equipment

found ECM / PECM Machines PI 800 ECM / PECM Machines PTS 2500 Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECM Electro-Chemical Machining (ECM) is [...] Electro-chemical Machining (ECM) for Producing Dies Integrating complex 3D geometry, like that in precision dies of high-tensile materials, places very tough demands on machining technology. Design freedom when [...] be achieved. Plus, ECM tools have a very long life. This means a considerable production cost factor is eliminated in comparison with clamping methods. In contrast to erosion (EDM), ECM does not cause m

Deburring Drilling ECMECM - Deburring ECM - Drilling ECM - Inner forming New Gear shaving New Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Next page The technologies applied and [...] refines laser welding technology and supplies complete laser production systems for components such as gearboxes. The division for heating and joining technology is also located here. EMAG ECM delivers manufacturing [...] manufacturing systems with ECM and PECM technologies for large series production. You will find a full overview of these technologies on the following pages.

once a year on average," the ECM expert recommends. A detailed explanation of the ECM process, including a video, can be found here: https://www.emag.com/technologies/ecm-electro-chemical-machining.html [...] superalloys Simultaneous machining of macro and micro structures About EMAG ECM EMAG ECM GmbH, based in Heubach, Germany, is a technology company for the electrochemical metalworking sector within the EMAG Group [...] in full swing and is also affecting the manufacturing industry," Franz Groß, Sales Manager at EMAG ECM in Heubach, is convinced. The advance of electromobility alone will reduce the total number of parts

Induction Hardening Practical Training: ECM / PECM - Technology Practical Training for Clamping Technology English German EMAG Academy Salach EMAG KOEPFER GmbH EMAG ECM GmbH Search Reset filters Practical [...] 250,- € Practical Training: ECM / PECM - Technology EMAG ECM GmbH No dates set yet Language German Participants 3 - 15 Price 250,- € Practical Training for Clamping Technology No dates set yet Language German [...] Technology Seminars EMAG Technology Seminars: From Introductory to Expert Level! Training and expertise are the keys to our future competitiveness and innovativeness. In light of the continuously changing

ECM / PECM Machines Electrochemical Machining for Manufacturing EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials and residue-free [...] gains can be achieved with machines for the production of engine parts, such as blisks. Overview ECM / PECM Machines Machine finder ( 6 ) machines found CI 400 Machining area: mm 1.150 x 950 Generator

and their technologies Brand EMAG Turning, milling, drilling Brand EMAG WEISS Cylindrical grinding Brand EMAG KOEPFER Gear hobbing Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical [...] Brands The technologies presented in the EMAG Group are exceptional in the machine tool industry in terms of their complexity and quality. The subsidiaries within the EMAG Group and the brands represented [...] represented are committed to that quality, and also to continuous ongoing technological development of the entire product range. Whether individual machines or complete manufacturing systems, whether for a part

TechnologiesECM Rifling ECM Rifling Ensures Perfect Internal Geometries on rifled barrels ECM is the ideal technology for machining rifle barrels. Employing a special machine solution in the PI machine [...] high-precision internal geometries on short and long barrels. ECM Rifling with Special Machine Solution EMAG ECM now uses a clever technological concept developed specifically for rifling. First, where the [...] footprint Downloads ECM_Maschinenuebersicht_2023 -- 20230911 1341.indd pdf | 5 MB Download Flyer ECM Rifling EN pdf | 3 MB Download Machines for your requirements ( 1 ) machines found ECM / PECM Machines PI

requires that a large… More information Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECM - Drilling ECM Rifling PECM Chip-producing drilling is [...] combined with customized technology, now also makes inroads at EMAG ECM. This offers you maximum flexibility for your machining projects in the area of electrochemical machining (ECM/PECM). The right module [...] Electrochemical machining (ECM or PECM) can be used to machine a great number of different workpieces. Which technology comes to be used depends on the requirements of the workpiece. ECM can be implemented for

impossible or not economically efficient. With ECMtechnology, we can offer an innovative alternative designed precisely to meet these challenges: Today’s ECM/PECM machines allow for new machining processes [...] it always have to be machining? Breaking new ground in production with Electro-Chemical Machining (ECM) The machining of demanding workpieces can lead to big problems for production planners. When we say [...] processes for deburring, drilling, machining and ECM broaching. These systems enable us to machine unique and complex parts from a variety of different industries or applications economically, flawlessly and

inquiries that we receive with the ECM drilling, ECM broaching and ECM countersinking technologies.“ This is precisely the reason for which the specialists at EMAG ECM have developed a tailored production [...] With the new PI series, EMAG ECM experts are now making a decisive technological leap forward to be able to address an even larger customer base. The generator technology, the electrolyte management system [...] machining modules. That’s what makes the ECM process run with utmost precision, efficiency and reliability.” (What exactly is ECM? Find out everything about the technology in this video https://www.youtube.com/watch

affected by the process. Downloads ECM Machine Summary EN pdf | 4 MB Download Machines for your requirements ( 2 ) machines found ECM / PECM Machines PS - Premium Standard ECM / PECM Machines PTS 2500 Workpieces [...] TechnologiesECM - Inner forming Electro-Chemical Inner forming and Chamfering of Injection Nozzles Many components do not only have to be highly precise on the outside, but the primary focus is on generating [...] , operational failure. Electro-chemical machining (ECM) ensures perfect results in the inner forming and galleries of very different components. ECM Inner forming: Highly Precise and Reproducible When

from the use of the ECM-drilling process. Machines for your requirements ( 4 ) machines found ECM / PECM Machines CS ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PTS [...] simultaneously with ECM - for instance when machining a camshaft. In summary: electro-chemical drilling offers short cycle times and a lean process. ECM - Drilling ECM Drilling ECM-Drilling of Pistons: [...] ical Machining drilling prozess (ECM-Drilling) opens up new possibilities and offers effective processes for such scenarios. ECM - Drilling: Tooling Costs Reduced ECM-drilling shows almost no tool wear

driving force behind these and other changes? “Against the background of technological development, it is obvious that deburring and ECM cleaning, e.g. for workpieces that have already been hardened, is becoming [...] with users, as many components in electric and hybrid engines require ECM cleaning, drilling, and deburring processes that EMAG ECM is already able to offer effective solutions for. In addition, there is [...] : An EMAG ECM customer received an environmental innovation award for applying electro-chemical machining on an industrial scale. “This vindicates our commitment to this effective technology, which we

Brand EMAG ECM - Electro Chemical Machining EMAG ECM GmbH, situated in Heubach, is the technology center for the area of Electro Chemical Machining. In machining terms, deburring is certainly not a core [...] Developments Prototype production Consulting Location EMAG ECM GmbH Am Flugplatz 1 73540 Heubach Germany Phone: +49 (0) 7173 / 91880 E-Mail: ecm noSpam @emag.com How to find us [...] decline, due to the fact that it has not been included in the process stream from the start. With EMAG ECM GmbH the EMAG Group closes that loophole and offers – as the first company to do so – the whole process

More information Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECMECM - Deburring ECM - Drilling Electro-Chemical Machining (ECM) is the generic [...] well established process for machining extremely hard materials. With their PECM technology, the experts from EMAG ECM have further developed this method and tuned it to perfection. During the process [...] ECM / PECM Machines PO 900 BF Component diameter, max.: 900 mm | 35.5 in Workpiece weight, max.: 300 kg | 661.5 lb Generator power: A (DC) 2 x 2.500 – 5.000 Send inquiry Blisk Machining on a PO 900 BF

machines found ECM / PECM Machines CI 400 ECM / PECM Machines CS ECM / PECM Machines PI 800 ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PTS 2500 Technologies Complex Ma [...] thanks to a High Range of TechnologiesECMECM - Deburring ECM - Drilling Electro-Chemical Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces [...] for finishing work. The ECM machining process in detail: 1. ECM DEBURRING Defi ned edge rounding Multiple deburring in a single process step Reproducible (uniform quality) 2. ECM DRILLING Absolutely zero

More information Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECMECM - Deburring ECM - Drilling Electro-Chemical Machining (ECM) is the generic [...] Machining with PECM Technology. The machine construction technology used for producing turbine components is developed at EMAG ECM GmbH – the technology center for Electro-Chemical Machining (ECM) within the EMAG [...] machining of turbine blades. PECM Technology for "Soft" Turbine-Blade Machining EMAG's PECM technology is used on the PO 100 SF. This technology is a targeted refinement of the ECM process, where the gap between

More information Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECMECM - Deburring ECM - Drilling Electro-Chemical Machining (ECM) is the generic [...] PECM technology. PECM (Precise Electro-Chemical Machining) on EMAG's PECM systems. The EMAG PTS 2500 enables the highly precise integration of demanding geometries. The EMAG ECM and PECM technology applied [...] PECM - PTS 2500 ECM / PECM Machines PTS 2500 Clamping surface: mm 800 x 550 x 515 Machining area: mm 1.070 x 700 Generator power: A (DC) 2.500 – 5.000 Send inquiry PECM technology for manufacturing demanding

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combined with customized technology, now also makes inroads at EMAG ECM. This offers you maximum flexibility for your machining projects in the area of electrochemical machining (ECM/PECM). The right module [...] Electrochemical machining (ECM or PECM) can be used to machine a great number of different workpieces. Which technology comes to be used depends on the requirements of the workpiece. ECM can be implemented for [...] right choice. EMAG ECM already offers highly specialized machine solutions for both technologies, which are implemented for a wide variety of industries throughout the world. Above all, ECM and PECM are i

your requirements ( 4 ) machines found ECM / PECM Machines CS ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PTS 2500 Technologies Complex Manufacturing Systems from a Single [...] Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces through the anodic… More information Out-of-round grinding with CBN grinding technology allows [...] Precision electro-chemical machining, gentle material removal – fast processes The PECM technology supplied by EMAG ECM based in Gaildorf Germany removes material without contact and causes minimal tool wear

More information Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of TechnologiesECMECM - Drilling ECM - Inner forming Electro-Chemical Machining (ECM) is the generic [...] (e.g., pre-washing, (P)ECM station, (P)ECM station 2, final treatment, and automation) once production increases. The PS is ideal for ... (P)ECM machining (P)ECM die sinking (P)ECM internal profile grinding [...] Highlights of the PS - Premium Standard: Scalable generator technology up to 2,500 A DC, Pulse and PECM technology Flexibly configurable pulse technology Individual cathodes can be selected/deselected Single

The machine construction technology used for producing turbine components is developed at EMAG ECM GmbH – the technology center for Electro-Chemical Machining (ECM) within the EMAG Group. The compact PO [...] machining of turbine blades. PECM Technology for "Soft" Turbine-Blade Machining EMAG's PECM technology is used on the PO 100 SF. This technology is a targeted refinement of the ECM process, where the gap between

rate. Machines for your requirements ( 4 ) machines found ECM / PECM Machines CS ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PTS 2500 Workpieces The Right Manufacturing [...] secondary burr is created, leaving an undefined end machining status. ECM - Deburring ECM Deburring Contactless deburring with ECM - electro-chemical machining It is fair to describe the precision deburring [...] TechnologiesECM - Deburring Deburring and electro-chemical Deburring Deburring does not count as a core process in machining. On the contrary, it has up to now been considered a necessary evil. Again

pre-washing, (P)ECM station, (P)ECM station 2, final treatment, and automation) once production increases. The PS is ideal for ... ECM deburring (P)ECM internal profiling (P)ECM machining (P)ECM sinking on [...] oscillation module or deburring module Scalable generator technology up to 2,500 A DC, Pulse and PECM technology Flexibly configurable pulse technology Individual cathodes can be selected/deselected Single [...] for the (P)ECM process: Modular machine concept Manual or semi-automatic starter systems Suitable for automation using robots or gantry loaders Smart software and hardware interfaces PS - (P)ECM Precision