Searched for "Grinding Machines"

profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped [...] changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grinding machine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator [...] therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and spec

y. The grinding spindle can thus, for example, be extended with an additional grinding head for external grinding or for internal grinding, which allows for quick machining of various grinding positions [...] geared for grinding Just like the whole machine, its modern control unit also is entirely designed for an optimal grinding process. Data entry and control are all done via a touchscreen. The machine can be [...] 250 kg between the centers. The core of the machine is the grinding headstock on precision bearings with an output of up to 11 kW that can be fitted with grinding wheels up to 500 mm in diameter and 100 mm

Generating grinding Hard turning / grinding Hobbing Laser Cleaning Profile grinding Vertical turning During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding [...] – two machines, one operator. In our example, Trackmotion then sends the prepared blank to the hobber. VL 3 DUO Vertical Turning Machine In this video we used a VL 3 DUO vertical turning machine with dual [...] – from machine to process and automation K 300 Horizontal Hobbing Machine EMAG’s Koepfer K 300 with built-in automation is perfect for hobbing gears up to 7.5” in diameter. Horizontal machining allows

Gear Profile Grinding Machines GR 500 H Module, max.: mm 35.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 1,250 mm | 49 in Send inquiry Screw Profile Grinding GR 500 H The GR 500 H provides [...] Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well

Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well [...] as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production of the

advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There [...] processes with the turning and grinding center VSC DS The turning and grinding center VSC DS is specifically designed for the low-cost, process capable, precision machining of medium to large component batches

zero-degree grinding angle). Outer counter grinding: The final operation consists of grinding the outer synchronizing taper with the external grinding spindle. “If a customer wants to machine a wide range [...] s, the fact that the machine includes several different grinding spindles from the outset is an obvious advantage. The machining area also provides plenty of space, so the machine is ready to handle any [...] step. Inner contour grinding: The use of a cylindrical grinding element on the swiveling NC axis makes it possible to machine various internal taper angles. To do this, the grinding spindle is swivels precisely

turning (block tool holder) Combined hard turning + OD grinding Combined hard turning + ID + OD grinding VLC 100 GT: Vertical Fine Finishing Machine The VLC 100—a vertical CNC turning center The VLC 100—a [...] High Range of Technologies Hard turning / grinding Vertical turning The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… [...] mm | 6.5 in Send inquiry The VLC 100 – Flexible CNC Turning Machine Available With a Range of Technologies The VLC 100 is a CNC turning machine with a modular structure that allows it to be configured for

of 100 mm (4 in). The machine is easy to operate and access, which allows for fast machine tooling. The grinding headstock has a drive rating of 3.7 kW (5 hp) and can hold grinding wheels of up to 350 mm [...] available. Low investment cost Easy operation Easy retooling Simple machine concept Small footprint Highly accurate precision cylindrical grinding EMAG Weiss quality [...] The conventional cylindrical grinder ECO 200 delivers EMAG Weiss grinding quality, while minimizing investment costs. This precision cylindrical grinder is targeted to users who do not require a CNC control

technologies Machines for your requirements ( 5 ) machines found Universal Cylindrical Grinding Machines ECO 200 Universal Cylindrical Grinding Machines WPG 7 Vertical Gear Hobbing Machines CLC Series Gear [...] During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… More information Hobbing Laser welding Profile grinding Scroll-free [...] ies for fine machining. With scroll-free turning, you are able to produce… More information Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers

Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The [...] Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters and to grind master [...] tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker

inquiry Vertical turning and grinding center: Hard turning, scroll-free turning, grinding. Vertical turning and grinding – a solution that has it all. The combined turning and grinding centers VSC 250 DS, VSC [...] advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There

the machine’s versatility. This means that the grinding spindle can be extended with an additional grinding head for external or internal grinding, allowing for quick machining of various grinding positions [...] efficiency of the grinding process. Dressing the grinding wheel is just one example of this type of process. “We are grinders ourselves, so we know exactly how time-consuming dressing a grinding wheel can be [...] Modern and Fast Control Unit Geared for Grinding Just like the rest of the machine, the modern control panel was designed entirely for the optimization of the grinding process. All data entry and control

multi-functional machine enables seal seat machining with the crucial requirement of no tool marks. Dry machining is also possible. All hard machining processes on a single machine: CBN grinding, hard turning [...] standard method, this CNC machine holds the workpiece vertically for simultaneous, four-axis machining by two opposing grinding spindles. The normal forces are canceled out and grinding times for components [...] CNC machine accommodates all the variations of process integration for shaft components including turning, hard turning, scroll-free turning, simultaneous grinding and synchronous support grinding as well

example, the machine has two table spindles to minimize chip-to-chip times during the manufacturing process. Here, generating grinding and profile grinding each take place on the main grinding spindle, so [...] the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes 20,000 revolutions [...] minute possible when using a small grinding wheel. "This machine is both highly flexible and highly productive, which is normally difficult to combine in the grinding sector," says Zambon. "With this in

Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] customize the grinders for individual machining requirements. Available for selection are: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter of 500 mm

screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also facilitates working [...] unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. Special machine version for the manufacture of [...] software for the closed loop manufacturing checking With a single grinding, wheel profiles with a depth of 120mm and width over 200 mm can be grinded

During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… More information Grinding Hobbing Power Skiving Grinding, besides [...] hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this [...] multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K 160 Longbed Horizontal Gear Hobbing Machine comes with: Direct-driven, high-performance

gear cutting and grinding to laser welding and heat shrink assembly all the way to electro-chemical machining. Machine Overview EMAG Blog 02/24/2025 Interview with Jannik Röttger: Grinding coated brake discs [...] Machine Tools and Production Systems from EMAG – Our Specialty As a manufacturer of CNC machine tools the EMAG Group masters all the processes involved in the soft and hard machining of metals. EMAG draws [...] VST 50 machine from EMAG revolutionizes the mass production of ball studs by significantly increasing performance. Used in combination with a total of three robots, a ball stud leaves the machine every

simultaneous machining of both gear sides, this procedure is highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned [...] still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed into“ the Deburring During the mechanical machining of metal, undesired [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation

Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] for a number of different machine specifications to perfectly meet individual machining requirements: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter [...] technologies and machining modules ensures that these cylindrical grinders can be equipped to suit individual machining applications. The integrated loader allows for multiple machines to be linked up to

Reset filters Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Next page The technologies [...] refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary companies

multiple-machine operations All modern grinding technologies can be realized The machines can be equipped with one, two or more grinding wheels for external out-of-round and/or cylindrical grinding The compound [...] diesel engines. CNC Grinders for the machining of camshafts A choice of three different grinding lengths and two different center heights offers appropriate machines to suit diverse component geometries [...] modular machine design of the CNC Grinders offers: various work heads, tailstocks and grinding units in-process and post-process gauging equipment dressing attachments for CBN and corundum grinding wheels

Hard-turn and Grinding Combination Machine The combination of different processes within a single machine and a single setup offers enormous savings potential in terms of cycle times. With the machining of chucked [...] turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information Machines for your r [...] top-quality machining results. Sprockets are especially suitable for machining on a VLC 100 GT. A specific example makes the quality of the VLC 100 GT crystal clear. The benefits of combination machining are

multiple-machine operations All modern grinding technologies can be realized The machines can be equipped with one, two or more grinding wheels for external out-of-round and/or cylindrical grinding The compound [...] guide way guarantees the most accurate grinding result. The compound table design reduces the size of the footprint of the camshaft grinder. The machine is able to grind cams with cylindrical or conical tracks [...] and external cams for textile and packaging machines. The modular system, for the variable settings of the camshaft grinders, includes different sizes of grinding spindles, post- and in-process measuring