Searched for "Grinding Machines"
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was one of the first machine tool manufacturers to use the vertical turning process… More information Machines for your requirements ( 1 ) machines found Camshaft Grinding Machines SN 204 / SN 208 We have [...] Out-of-round grinding with CBN grinding technology allows high-precision machining of cams, camshafts, pump rings and other components with… More information Vertical turning is a machining process for [...] ing Systems from a Single Source thanks to a High Range of Technologies Grinding Out-of-round grinding Vertical turning Grinding, besides drilling, is one of the best known chip removal production methods
Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] 380 mm | 15 in Send inquiry External Cylindrical Grinding Machines The four-axis HG 208 DW Simultaneous Grinders allows for two external cylindrical grinding operations to be performed simultaneously on [...] Grinders for Simultaneous Machining: EMAG HG 208 DW The advantages from simultaneous grinding on the HG 208 DW Grinders are: High component quality through complete-machining in a single set-up Short cycle
of standardization and a modular machine design. The HG 2 with cylindrical grinding technology is available as either a manually loaded or an automatically loaded machine that uses a gantry. The automated [...] conjunction with the machine: process design, setting up the cylindrical grinding process, commissioning and assistance during production. HG 2 – the Efficient Solution for the Cylindrical Grinding of Shafts For [...] integrated automation ensure the cylindrical grinding machine is flexible enough to accommodate a wide variety of workpieces – this makes it possible to machine different shafts and workpiece variants on a single
hard machining of chucked components. The user has a wide range of options including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements [...] 200 GT – The optimal machining technology for the shortest cycle times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post [...] turret, a powerful external grinding spindle and an internal cylindrical grinding spindle. The VLC 200 GT uses a variety of machining technologies to minimize overall machining times. This allows, for example
profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped [...] changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grinding machine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator [...] therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and spec
process… More information Machines for your requirements ( 5 ) machines found Horizontal Gear Hobbing Machines HLC 150 H Universal Cylindrical Grinding Machines WPG 7 Modular Shaft Machining VT VT 2 Customized [...] 150 H Hard finish machining (hard turning / grinding) Machine: VTC 100 GT ECM machining of gears with runout Machine: CI 400 Technologies Complex Manufacturing Systems from a Single Source thanks to a High [...] productive machining of gear shafts. Turning, hard turning, gear cutting, grinding - EMAG offers the complete process chain for gear shafts. Turning Machines: VT 2 / VTC 100 Gear hobbing Machine: HLC 150
y. The grinding spindle can thus, for example, be extended with an additional grinding head for external grinding or for internal grinding, which allows for quick machining of various grinding positions [...] geared for grinding Just like the whole machine, its modern control unit also is entirely designed for an optimal grinding process. Data entry and control are all done via a touchscreen. The machine can be [...] 250 kg between the centers. The core of the machine is the grinding headstock on precision bearings with an output of up to 11 kW that can be fitted with grinding wheels up to 500 mm in diameter and 100 mm
Gear Profile Grinding Machines GR 500 H Module, max.: mm 35.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 1,250 mm | 49 in Send inquiry Screw Profile Grinding GR 500 H The GR 500 H provides [...] Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well
Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well [...] as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production of the
Generating grinding Hard turning / grinding Hobbing Laser Cleaning Profile grinding Vertical turning During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding [...] – two machines, one operator. In our example, Trackmotion then sends the prepared blank to the hobber. VL 3 DUO Vertical Turning Machine In this video we used a VL 3 DUO vertical turning machine with dual [...] – from machine to process and automation K 300 Horizontal Hobbing Machine EMAG’s Koepfer K 300 with built-in automation is perfect for hobbing gears up to 7.5” in diameter. Horizontal machining allows
advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There [...] processes with the turning and grinding center VSC DS The turning and grinding center VSC DS is specifically designed for the low-cost, process capable, precision machining of medium to large component batches
zero-degree grinding angle). Outer counter grinding: The final operation consists of grinding the outer synchronizing taper with the external grinding spindle. “If a customer wants to machine a wide range [...] s, the fact that the machine includes several different grinding spindles from the outset is an obvious advantage. The machining area also provides plenty of space, so the machine is ready to handle any [...] step. Inner contour grinding: The use of a cylindrical grinding element on the swiveling NC axis makes it possible to machine various internal taper angles. To do this, the grinding spindle is swivels precisely
technologies Machines for your requirements ( 5 ) machines found Universal Cylindrical Grinding Machines ECO 200 Universal Cylindrical Grinding Machines WPG 7 Vertical Gear Hobbing Machines CLC Series Gear [...] During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… More information Hobbing Laser welding Profile grinding Scroll-free [...] ies for fine machining. With scroll-free turning, you are able to produce… More information Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers
of 100 mm (4 in). The machine is easy to operate and access, which allows for fast machine tooling. The grinding headstock has a drive rating of 3.7 kW (5 hp) and can hold grinding wheels of up to 350 mm [...] available. Low investment cost Easy operation Easy retooling Simple machine concept Small footprint Highly accurate precision cylindrical grinding EMAG Weiss quality [...] The conventional cylindrical grinder ECO 200 delivers EMAG Weiss grinding quality, while minimizing investment costs. This precision cylindrical grinder is targeted to users who do not require a CNC control
turning (block tool holder) Combined hard turning + OD grinding Combined hard turning + ID + OD grinding VLC 100 GT: Vertical Fine Finishing Machine The VLC 100—a vertical CNC turning center The VLC 100—a [...] High Range of Technologies Hard turning / grinding Vertical turning The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… [...] mm | 6.5 in Send inquiry The VLC 100 – Flexible CNC Turning Machine Available With a Range of Technologies The VLC 100 is a CNC turning machine with a modular structure that allows it to be configured for
inquiry Vertical turning and grinding center: Hard turning, scroll-free turning, grinding. Vertical turning and grinding – a solution that has it all. The combined turning and grinding centers VSC 250 DS, VSC [...] advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There
the machine’s versatility. This means that the grinding spindle can be extended with an additional grinding head for external or internal grinding, allowing for quick machining of various grinding positions [...] efficiency of the grinding process. Dressing the grinding wheel is just one example of this type of process. “We are grinders ourselves, so we know exactly how time-consuming dressing a grinding wheel can be [...] Modern and Fast Control Unit Geared for Grinding Just like the rest of the machine, the modern control panel was designed entirely for the optimization of the grinding process. All data entry and control
multi-functional machine enables seal seat machining with the crucial requirement of no tool marks. Dry machining is also possible. All hard machining processes on a single machine: CBN grinding, hard turning [...] standard method, this CNC machine holds the workpiece vertically for simultaneous, four-axis machining by two opposing grinding spindles. The normal forces are canceled out and grinding times for components [...] CNC machine accommodates all the variations of process integration for shaft components including turning, hard turning, scroll-free turning, simultaneous grinding and synchronous support grinding as well
example, the machine has two table spindles to minimize chip-to-chip times during the manufacturing process. Here, generating grinding and profile grinding each take place on the main grinding spindle, so [...] the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes 20,000 revolutions [...] minute possible when using a small grinding wheel. "This machine is both highly flexible and highly productive, which is normally difficult to combine in the grinding sector," says Zambon. "With this in
Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The [...] Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters and to grind master [...] tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker
Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] customize the grinders for individual machining requirements. Available for selection are: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter of 500 mm
screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also facilitates working [...] unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. Special machine version for the manufacture of [...] software for the closed loop manufacturing checking With a single grinding, wheel profiles with a depth of 120mm and width over 200 mm can be grinded
n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] processes In the field of machining, the choice of the right technology plays a decisive role. Grinding machines have a high energy requirement due to the grinding spindle, the air requirement for oil-air [...] This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously
During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… More information Grinding Hobbing Power Skiving Grinding, besides [...] hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this [...] multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K 160 Longbed Horizontal Gear Hobbing Machine comes with: Direct-driven, high-performance
simultaneous machining of both gear sides, this procedure is highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned [...] still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed into“ the Deburring During the mechanical machining of metal, undesired [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation