Searched for "Grinding Machines"

hobs and threads. The machine guarantees top quality results with minimum cycle times. Grinding methods: Profile grinding Creep feed grinding The HRG 350 can accommodate all grinding wheels currently available [...] gear cutting tools, we can provide the perfect machine for the customers who wants perfect final products. The EMAG SU HRG 350 hob relief grinding machine is especially suited for the manufacturing of all [...] The HRG 350 profile grinding machine for hobs is suited for the manufacturing of all kinds of different hob types including helical hobs and threads. Top quality with minimum cycle times Thanks to our

designed for fast setup processes. Machine platform: G 375 H – Horizontal profile grinding machine The G 375 H is a horizontal profile grinding machine that performs machining on planetary gears, sun gears [...] Generating grinding Hard turning / grinding Hobbing Profile grinding Vertical turning During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important [...] both gear and profile grinding can be performed on the G 250 HS with a high-speed grinding head. Equipping the machine with very small profile grinding wheels also enables the machining of sun gears with limited

During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… More information Grinding Hobbing Power Skiving Grinding, besides [...] hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this [...] multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K 160 Longbed Horizontal Gear Hobbing Machine comes with: Direct-driven, high-performance

of standardization and a modular machine design. The HG 2 with cylindrical grinding technology is available as either a manually loaded or an automatically loaded machine that uses a gantry. The automated [...] conjunction with the machine: process design, setting up the cylindrical grinding process, commissioning and assistance during production. HG 2 – the Efficient Solution for the Cylindrical Grinding of Shafts For [...] integrated automation ensure the cylindrical grinding machine is flexible enough to accommodate a wide variety of workpieces – this makes it possible to machine different shafts and workpiece variants on a single

simultaneous machining of both gear sides, this procedure is highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned [...] still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed into“ the Deburring During the mechanical machining of metal, undesired [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation

hard machining of chucked components. The user has a wide range of options including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements [...] 200 GT – The optimal machining technology for the shortest cycle times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post [...] turret, a powerful external grinding spindle and an internal cylindrical grinding spindle. The VLC 200 GT uses a variety of machining technologies to minimize overall machining times. This allows, for example

profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped [...] changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grinding machine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator [...] therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and spec

y. The grinding spindle can thus, for example, be extended with an additional grinding head for external grinding or for internal grinding, which allows for quick machining of various grinding positions [...] geared for grinding Just like the whole machine, its modern control unit also is entirely designed for an optimal grinding process. Data entry and control are all done via a touchscreen. The machine can be [...] 250 kg between the centers. The core of the machine is the grinding headstock on precision bearings with an output of up to 11 kW that can be fitted with grinding wheels up to 500 mm in diameter and 100 mm

Gear Profile Grinding Machines GR 500 H Module, max.: mm 35.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 1,250 mm | 49 in Send inquiry Screw Profile Grinding GR 500 H The GR 500 H provides [...] Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well

Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well [...] as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production of the

advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There [...] processes with the turning and grinding center VSC DS The turning and grinding center VSC DS is specifically designed for the low-cost, process capable, precision machining of medium to large component batches

zero-degree grinding angle). Outer counter grinding: The final operation consists of grinding the outer synchronizing taper with the external grinding spindle. “If a customer wants to machine a wide range [...] s, the fact that the machine includes several different grinding spindles from the outset is an obvious advantage. The machining area also provides plenty of space, so the machine is ready to handle any [...] step. Inner contour grinding: The use of a cylindrical grinding element on the swiveling NC axis makes it possible to machine various internal taper angles. To do this, the grinding spindle is swivels precisely

turning significantly reduces manufacturing costs and eliminates extra steps on separate grinding machines. The machines in the VT series are specially equipped for skin turning technology – mechanically, in [...] turning adds grinding-quality finishes within the turning process. Both integrate into exisiting process chains. A typical example is the machining of outer races: After roughing, a VT series machine performs [...] performs 4-axis hard or soft machining. The bearing seat is then finished by scroll-free turning – in a single setup, with no retooling for a separate grinding machine. Integrated loading and unloading runs

the machine’s versatility. This means that the grinding spindle can be extended with an additional grinding head for external or internal grinding, allowing for quick machining of various grinding positions [...] efficiency of the grinding process. Dressing the grinding wheel is just one example of this type of process. “We are grinders ourselves, so we know exactly how time-consuming dressing a grinding wheel can be [...] Modern and Fast Control Unit Geared for Grinding Just like the rest of the machine, the modern control panel was designed entirely for the optimization of the grinding process. All data entry and control

inquiry Vertical turning and grinding center: Hard turning, scroll-free turning, grinding. Vertical turning and grinding – a solution that has it all. The combined turning and grinding centers VSC 250 DS, VSC [...] advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped with turning, milling, drilling, grinding and even [...] scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning and grinding center loads itself. There

example, the machine has two table spindles to minimize chip-to-chip times during the manufacturing process. Here, generating grinding and profile grinding each take place on the main grinding spindle, so [...] the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes 20,000 revolutions [...] minute possible when using a small grinding wheel. "This machine is both highly flexible and highly productive, which is normally difficult to combine in the grinding sector," says Zambon. "With this in

Reset filters Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Next page The technologies [...] refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary companies

high precision and excellent surface quality. Machines for the machining of BLISKS and single blades: EMAG ECM has two machine types for the different machining tasks of jet engine production: while the small [...] Technologies Cylindrical Grinding ECM Out-of-round grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… [...] cal Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces through the anodic… More information Out-of-round grinding with CBN grinding technology

multi-functional machine enables seal seat machining with the crucial requirement of no tool marks. Dry machining is also possible. All hard machining processes on a single machine: CBN grinding, hard turning [...] standard method, this CNC machine holds the workpiece vertically for simultaneous, four-axis machining by two opposing grinding spindles. The normal forces are canceled out and grinding times for components [...] CNC machine accommodates all the variations of process integration for shaft components including turning, hard turning, scroll-free turning, simultaneous grinding and synchronous support grinding as well

screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also facilitates working [...] unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. Special machine version for the manufacture of [...] software for the closed loop manufacturing checking With a single grinding, wheel profiles with a depth of 120mm and width over 200 mm can be grinded

Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] customize the grinders for individual machining requirements. Available for selection are: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter of 500 mm

n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] processes In the field of machining, the choice of the right technology plays a decisive role. Grinding machines have a high energy requirement due to the grinding spindle, the air requirement for oil-air [...] This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously

Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] for a number of different machine specifications to perfectly meet individual machining requirements: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter [...] technologies and machining modules ensures that these cylindrical grinders can be equipped to suit individual machining applications. The integrated loader allows for multiple machines to be linked up to

Horizontal main grinding operation on shaft and shoulder Highlights of the machine (not exhaustive): Integrated diameter and length measurement Dressing unit for corundum grinding wheels High grinding wheel drive [...] was one of the first machine tool manufacturers to use the vertical turning process… More information Machines for your requirements ( 4 ) machines found Customized – External Grinding – HG HG 204 Customized [...] to the grinding of shafts, wheels and shoulders. Electrochemical balancing on a machine from EMAG ECM completes the cycle. Turbocharger Line at a Glance The entire production line to finish-machine turbochargers

Out-of-round grinding with CBN grinding technology allows high-precision machining of cams, camshafts, pump rings and other components with… More information Vertical turning is a machining process for [...] one of the first machine tool manufacturers to use the vertical turning process… More information Machines for your requirements ( 2 ) machines found Customized – Out-of-Round Grinding – SN/VG SN 204 / [...] ing Systems from a Single Source thanks to a High Range of Technologies Grinding Out-of-round grinding Vertical turning Grinding, besides drilling, is one of the best known chip removal production methods