Searched for "Grinding Machines"

the mechanical machining of metal, undesired burrs frequently occur. These can be removed using special tools. In addition, the component is given a chamfer [...] no material throw-up in the flank line. Due to the simultaneous machining of both gear sides, this procedure is highly productive and therefore ideally suited for mass production. Deburring with grinding [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The GS 400 Tool Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation [...] Efficiency and Versatility Designed to sharpen shaving cutters and to grind master gears using the generation method, the GS 400 tool resharpening machine is the fourth generation of its kind and sets new

of large tooth gaps or also for worms and rotor milling. On the machines, both dry machining and wet machining with emulsion or oil cooling lubricant are possible. All machines are CNC-controlled and are [...] cost-effectively on these machines. More information Horizontal hobbing machines Thanks to the horizontal workpiece axis, these machines offer outstanding set up [...] automation system. More information Horizontal profile milling machines: These machines are specially designed for the machining of worms and rotors and have high torques on the table and milling spindle

effective process. Advantages Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components for which other methods [...] of technologies available at EMAG, we can… More information Machines for your requirements ( 2 ) machines found Gear Shaping Machines CLC SZ Series K 160 Longbed XL We have the right solution for you [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

select either a “traditional” grinding process or can take advantage of the multiple functions which allow a combination of turning and grinding in a single machine. The [...] turning and grinding in a single machine The traditional grinding processes, i.e. internal grinding, face grinding, external circular grinding and non-circular grinding, are used along with a combined machining process involving hard turning and grinding. Here, all sections which can be manufactured

The HRG 350 profile grinding machine for hobs is suited for the manufacturing of all kinds of different hob types including helical hobs and threads. Top quality [...] of high-quality gear cutting tools, we can provide the perfect machine for the customers who wants perfect final products. The EMAG SU HRG 350 hob relief grinding machine is especially suited for the [...] of different hob types, including helical hobs and threads. The machine guarantees top quality results with minimum cycle times. Grinding methods: Profile grinding Creep feed grinding The HRG 350 can

Powertrain Sprocket Sprocket Production with the Hard-turn and Grinding Combination Machine The combination of different processes within a single machine and a single setup offers enormous savings [...] spindle, initial machining begins with the integrated internal grinding spindle. Drilling the sprocket wheel allows minimal allowance and is finish-ground [...] High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of

G 160 for this purpose. Alternatively, both gear and profile grinding can be performed on the G 250 HS with a high-speed grinding head. Equipping the machine with very small profile grinding wheels also enables the machining of sun gears with limited run-out. Profile Grinding – Maximum Flexibility on a Single Machine For very small components and a wide [...] cost-effectively. The work area is designed for fast setup processes. Machine platform: G 375 H – Horizontal profile grinding machine The G 375 H is a horizontal profile grinding machine that performs machining

price by providing a high degree of standardization and a modular machine design. The HG 2 with cylindrical grinding technology is available as either a manually loaded or an automatically loaded machine [...] NC tailstock and integrated automation ensure the cylindrical grinding machine is flexible enough to accommodate a wide variety of workpieces – this makes it possible to machine different shafts and [...] and crash recognition and wheel balancing system monitors the grinding process A high-powered wheel drive shortens machining times

times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post turning turret, a powerful external grinding spindle and an internal cylindrical grinding spindle. The VLC 200 GT uses a variety of machining technologies to minimize overall machining times. This allows, for example, all batches to be reliably machined using turning and hard turned to finish quality, only grinding

enables clamping of up 250 kg between the centers. The core of the machine is the grinding headstock on precision bearings with an output of up to 11 kW that can be fitted with grinding wheels up to 500 mm [...] B-axis, which further increases the machine’s versatility. The grinding spindle can thus, for example, be extended with an additional grinding head for external grinding or for internal grinding, which allows for quick machining of various grinding positions using different tools in a single clamping operation. Optimization

Gear Profile Grinding Machines GR 500 H Module, max.: mm 35.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 1,250 mm | 49 in Send inquiry [...] , rotors, hydraulic pump screw. Efficient High Precision Grinding of a wide Range of Screw-Type Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient [...] steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production

The latest innovation of EMAG SU is the GR 250, a screw profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped with a double table which eliminates downtimes almost completely. Loading / unloading operations and measuring [...] increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and specifications. There are

a wide Range of Screw-Type Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms [...] ball screws, rotors, hydraulic pump screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to [...] unit, this gear profile grinding machine is perfect for the prototyping and for the production of the smallest batches or mass production applications alike, making

the VLC 200 GT was released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) [...] (hard) turning and grinding ensures fast processes and high machining quality: The residual machining allowance after turning is only a few millimeters. The grinding process with corundum or CBN grinding wheels is significantly shorter. Considering the low residual machining allowance, the

of vertical hard turning with the advantages of grinding, on a single machine, in a single set-up. Depending on production requirements the turning and grinding center VSC DS can be equipped [...] available. Complete production processes with the turning and grinding center VSC DS The turning and grinding center VSC DS is specifically designed for the low-cost, process capable, precision machining [...] for every application: hard turning, scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning

manufacturing costs and eliminates extra steps on separate grinding machines. The machines in the VT series are specially equipped for skin turning technology – mechanically, in terms of control [...] and machining—eliminating separate handling systems entirely. Grinding quality with turning technology: Scroll-free turning achieves surface [...] retooling for a separate grinding machine. Integrated loading and unloading runs parallel to machining, keeping non-productive times to a minimum. For vertical

Shaft Wave Generator Worm Gear Search Reset filters Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Next page The technologies applied and refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary companies. EMAG KOEPFER offers all technologies

fast tooling times. Modern and Fast Control Unit Geared for Grinding Just like the rest of the machine, the modern control panel was designed entirely for the optimization of the grinding process. [...] truly provides an optimal degree of freedom when operating the machine and at the same time simple grinding processes can be programmed in no time,” adds Bernd Weiß. Modular Machines for Every User The [...] programmable B-axis, which continues to increase the machine’s versatility. This means that the grinding spindle can be extended with an additional grinding head for external or internal grinding

available. Complete production processes with the turning and grinding center VSC DS The turning and grinding center VSC DS is specifically designed for the low-cost, process capable, precision machining [...] for every application: hard turning, scroll-free turning and grinding, all on a single machine. As on all machines of the VSC series, the pick-up principle ensures that the EMAG REINECKER VSC DS turning [...] necessitate time consuming resetting work. Vertical Turning and Grinding Center – VSC 400 DDS Advantages VSC DS / DDS Vertical hard turning and finish-grinding in a single setup, on a single machine All

to implement, especially in the grinding sector. This makes the concept of the G 250 machine from EMAG SU for generating and profile grinding of gear components with a [...] grinding head that makes 20,000 revolutions per minute possible when using a small grinding wheel. "This machine is both highly flexible [...] machine builders will also exhibit their VL 2 and VL 8 lathes and the high-performance WPG 7 cylindrical grinding machine. With their

fluid through the main spindle. More information on the VL 2 Machining of the O/D on a combined turning-grinding machine After heat treatment (OP 30) to 60 HRC, the nut must be machined with precision [...] these surfaces also form the reference surface for subsequent machining operations. In OP 40, the EMAG VT 100 GT is used for this purpose – a vertical turning machine with an integrated grinding spindle [...] thread of the nut ground to final dimensions? In the final machining step (OP 60), the pre-turned internal thread is finished on an EMAG grinding machine. Grinding removes the remaining stock and

for Shaft Production With the VTC 315 DS machine, EMAG provides vertical and simultaneous shaft grinding. In contrast to the standard method, this CNC machine holds the workpiece vertically for simultaneous, four-axis machining by two opposing grinding spindles. The normal forces are canceled out and grinding times for components such as gear shafts with [...] infeed rates can be machined. Both turning and grinding technologies can be used on the VTC 315 DS. The turret can perform turning and milling operations while

machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes In the field of machining, the choice of the right technology plays a decisive role. Grinding machines have a high energy requirement due to the grinding [...] , the machining time is significantly reduced. For example, the machining time for an axle journal could be reduced from 15 seconds for grinding

of very large screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also [...] directly with an external measuring unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. Special machine [...] software for the closed loop manufacturing checking With a single grinding, wheel profiles with a depth of 120mm and width over 200 mm can be grinded