Searched for "Laser Welding"

Technological flexibility in the ELC 160 laser welding machine The ELC 160 laser welding machine can be equipped with all types of laser technologies. Be it CO2 laser or fiber-guided systems (fibers, disc [...] gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with expansion stages that allow it to be adapted to your specific tasks. Laser welding machine for [...] Laser welding is a high-tech manufacturing process that transmission manufacturing no longer can do without. Connecting gearwheel and synchro body using laser welding is the basis for more compact and

Laser Welding Machines ELC 600 Workpiece dia., max.: 600 mm | 23.5 in Workpiece height, max.: 600 mm | 23.5 in Max. fixtures: 3 Send inquiry ELC 600 Laser Welding Machine for the Commercial Vehicle Industry [...] this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Workpieces The Right [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines

followed by the joining and welding process that combines them. In modern transmission manufacture the welding is done by lasers – a process that allows for the energy of the laser beam to be exactly dosed [...] and concentrated on the welding point. It ensures that any warping is minimal and the welding speed is as high as possible. The welding method used by EMAG employs solid state lasers, which makes it exceptionally [...] Systems from a Single Source thanks to a High Range of Technologies Deburring Generating grinding Laser welding Deburring is an essential procedure in many production processes - after all, burrs that are not

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision beam [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and transmission parts. Welded joints have now replaced [...] challenge was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laser welding technology, production experts were able to eliminate 40 screw connections [...] experts at EMAG LaserTec had to overcome a few process-related challenges—after all, the weld seams are cast steel/case-hardened steel connections with great hardening depth, which are welded with an 8 kW

ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Laser Welding Machines ELC 1200 V Workpiece dia., max.: 300 mm | 12 in Workpiece length, max.: 1,200 mm | 47 in Workpiece length, min.: 50 mm | 2 in Send inquiry ELC 1200 V Vertical Laser Processing Machine

addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The [...] also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just [...] practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing machine is designed for

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens/moving [...] workpiece” principle Rotary indexing system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility

Couplings Machining Centers Laser Welding Machines EMAG LaserTec supplies laser welding systems for the production of transmission components of all kinds. Its laser welding systems, and their developed [...] g Systems for a Huge Range of Applications Decades of experience in machining, gear cutting, laser welding and electro-chemical machining go into the development and production of state-of-the-art machine [...] developed processes, have become industry standards. Laser Welding Machines ECM / PECM Machines EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials

Machines for your requirements ( 4 ) machines found Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 Laser Welding Machines ELC 6i Laser Cleaning Machines LC 4-2 We have the right solution for [...] completed in just about 125 seconds. High-strength welds with EMAG laser welding technology The differential housing clearly shows the possibilities laser welding technology has in the general development of [...] Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Vertical turning Laser cleaning is a fast and space-saving process that can replace conventional washing

Laser welding has become a key technology in powertrain manufacturing. Its high precision, low heat input and consistently reproducible weld seams make it the process of choice for components such as [...] save space and reduce costs. The ELC 6i from EMAG meets these challenges with a standardized laser welding system that is compact, economical and highly reliable. Reduced footprint: up to 36% smaller than

side. OP 30: Laser Cleaning & Laser Welding Next, the joining seam is laser-cleaned in OP 30. The two end pieces (flange and tube) are then fed via a loading gantry to the ELC 6 laser welding machine from [...] electric vehicles sector. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 Laser Welding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP [...] from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center drive), the shaft undergoes centering

without compromising load-bearing capacity. Laser welding is used for welded gear shaft assemblies such as the gear with a synchronizer ring. The solid-state laser provides precision control over the energy [...] installation space. A wide range of laser machines is available for laser welding of gear shaft assemblies, such as gears and synchronizer rings. Solid-state lasers, integrated ultrasonic testing, and [...] Short cycle times and high process reliability in batch production. Gear shafts: Joining and laser welding for maximum functional density Assembled gear shafts enable high functional density with compact

4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning [...] surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities [...] matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding. Energy-efficient: lower energy consumption than conventional washing units Reliable: no additional

and deburring. In addition to automation solutions, EMAG LaserTec in Heubach also refines laser welding technology and supplies complete laser production systems for components such as gearboxes. The division [...] flange Flange Flexspline Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Gun Barrel (ECM Rifling) Hobbing gears Hollow

trials to production-ready welds Our laser lab is built around the ELC 6 laser welding machine, is set up for rapid prototyping and process validation, so you can prove out laser-welded components before committing [...] INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC [...] find our machines running live across turning, grinding, gear, ECM, and laser technologies, with vendor partners on hand and our laser lab and U.S. spindle repair area open for tours. After lunch, we premiere

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI [...] Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG to implement complete process chains

Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning [...] Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers Tube and couplings machining centers Turning Machines [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

More information Laser metal deposition for brake discs Laser welding Vertical turning Laser metal deposition (LMD) is a thermal coating process where metal powder is melted by a laser beam and directly [...] information In laser cladding, metallic filler material in powder or wire form is precisely introduced into a molten pool created by the laser. This results in a… More information Laser cleaning is a fast [...] Systems from a Single Source thanks to a High Range of Technologies Hard turning / grinding Laser cladding Laser Cleaning The combination of a number of processes – such as hard turning and grinding – on

of generating grinding or gear grinding, it is important to achieve… More information Hobbing Laser welding Profile grinding Scroll-free Turning Vertical turning Flexible, highly productive, highly accurate [...] production process, hobbing is indispensable in many industries, as it allows any… More information Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles

connections by force fitting alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal. Overview Joining machines Machine finder ( 1 ) machines found

in an EMAG ELC 250 machine by laser welding (OP 40) – an extremely fast and safe process. The precisely controlled, concentrated energy of the laser beam allows high welding speeds and involves a minimum [...] EMAG was asked to develop a multi-stage production system that would combine soft machining, laser welding, hardening and hard machining. In addition, the shaft is assembled during the process from two [...] minimum of distortions on the welded component. Next, the bearing seats are hardened in a matter of seconds and with high precision in the MIND 750 induction hardening machine by EMAG eldec (OP 50). Hard machining

conventional methods. Laser Cladding in Use In laser cladding, a powdered metal material or a wire is applied as a solid layer to a component using a high-intensity laser beam. A focused laser beam creates a [...] wind energy components. But what does laser metal deposition mean? The term refers to the application of a metallic coating using a laser. Technically, it is laser cladding - an established process for [...] for laser metal deposition of solid main shafts in wind turbines To retool for plain bearings, the surfaces of these components must be coated with a suitable soft metal. This is exactly where laser metal

Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser cladding Laser Cleaning Laser metal deposition for brake discs Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Profile