Searched for "Laser Welding"

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision beam [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and transmission parts. Welded joints have now replaced [...] challenge was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laser welding technology, production experts were able to eliminate 40 screw connections [...] experts at EMAG LaserTec had to overcome a few process-related challenges—after all, the weld seams are cast steel/case-hardened steel connections with great hardening depth, which are welded with an 8 kW

addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The [...] also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just [...] practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing machine is designed for

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens/moving [...] workpiece” principle Rotary indexing system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility

Couplings Machining Centers Laser Welding Machines EMAG LaserTec supplies laser welding systems for the production of transmission components of all kinds. Its laser welding systems, and their developed [...] g Systems for a Huge Range of Applications Decades of experience in machining, gear cutting, laser welding and electro-chemical machining go into the development and production of state-of-the-art machine [...] developed processes, have become industry standards. Laser Welding Machines ECM / PECM Machines EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials

Machines for your requirements ( 4 ) machines found Laser Welding Machines ELC 250 DUO Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 Laser Cleaning Machines LC 4-2 Technologies Complex Man [...] completed in just about 125 seconds. High-strength welds with EMAG laser welding technology The differential housing clearly shows the possibilities laser welding technology has in the general development of [...] Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Vertical turning Laser cleaning is a fast and space-saving process that can replace conventional washing

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI [...] Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG to implement complete process chains

side. OP 30: Laser Cleaning & Laser Welding Next, the joining seam is laser-cleaned in OP 30. The two end pieces (flange and tube) are then fed via a loading gantry to the ELC 6 laser welding machine from [...] electric vehicles sector. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 Laser Welding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP [...] from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center drive), the shaft undergoes centering

automation system Optimized cycle times with combination machining ELC 160—High-Productivity Laser Welding for Planetary Carriers (annulus gear, star and disk) From the beginning, the ELC 160 was designed [...] station with force-displacement monitoring Weld monitoring for optimal quality Perfectly tailored automation system and clamping devices Stationary beam guide and welding optics With its universal and high-output [...] Complete hard machining of chucked parts with a maximum diameter of 160 mm (6 in) High-productivity laser welding for planetary carriers (annulus gear, star and disk) Technologies Complex Manufacturing Systems

and deburring. In addition to automation solutions, EMAG LaserTec in Heubach also refines laser welding technology and supplies complete laser production systems for components such as gearboxes. The division [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning [...] surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities [...] matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding. Energy-efficient: lower energy consumption than conventional washing units Reliable: no additional

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI

machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Laser Welding Machines ELC 160 Laser Welding Machines ELC 250 DUO ECM / PECM Machines PI ECM / PECM Machines PS - Premium Standard [...] sides (inside and outside) of the welded raw parts are machined. This is followed by a cleaning process and the joining of the two parts to form a rotor shaft by laser welding in OP 40. The hardening of the [...] solution for the production of such rotor shafts. It includes VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines

Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning [...] Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers Tube and couplings machining centers Turning Machines [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

connections by force fitting alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal. Overview Joining machines Machine finder ( 1 ) machines found

of generating grinding or gear grinding, it is important to achieve… More information Hobbing Laser welding Profile grinding Scroll-free Turning Vertical turning Flexible, highly productive, highly accurate [...] production process, hobbing is indispensable in many industries, as it allows any… More information Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles

ELC 6 - Laser Welding Machine Join, preheat and weld with the EMAG ELC 6, a production laser welding system for maximum output that is ideal for manufacturing powertrain components with round welds. The rotary

in an EMAG ELC 250 machine by laser welding (OP 40) – an extremely fast and safe process. The precisely controlled, concentrated energy of the laser beam allows high welding speeds and involves a minimum [...] EMAG was asked to develop a multi-stage production system that would combine soft machining, laser welding, hardening and hard machining. In addition, the shaft is assembled during the process from two [...] minimum of distortions on the welded component. Next, the bearing seats are hardened in a matter of seconds and with high precision in the MIND 750 induction hardening machine by EMAG eldec (OP 50). Hard machining

car brake disc is to become obsolete and discontinued model.… More information Laser welding Vertical turning Laser welding is a precondition for compact, weight-optimised components and thus for energy- [...] Systems from a Single Source thanks to a High Range of Technologies Hard turning / grinding Laser Cleaning Laser Metal Deposition The combination of a number of processes – such as hard turning and grinding [...] driven tools Further information about the VM 9 Machines for your requirements ( 4 ) machines found Laser Cleaning Machines LC 4-2 Brake Disc Grinding Machines VLC 450 DG Big Parts Modular VM VM 9 Multi-Spindle

Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning

Individual adjustments possible Machines for your requirements ( 2 ) machines found Laser Welding Machines ELC 160 Laser Welding Machines ELC 160 HP Downloads E C D A T A E N pdf | 1 MB Download Solutions E

LC 4-2 Laser Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning [...] Data Footprint 1500 x 3050 mm Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis 0,4 / 0,5 m/s Footprint mm 1500 x 3050 Laser capacity 200 W fibre laser Max. axis speed (rapid-traverse) [...] 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning

This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors

ing solutions for powertrains and transmissions, whether for turning, cutting gear teeth, or laser welding. Relevant workpieces (15) Turbocharger Soft and hard machining of shafts is one of EMAG’s core

g Systems for a Huge Range of Applications Decades of experience in machining, gear cutting, laser welding and electro-chemical machining go into the development and production of state-of-the-art machine