Searched for Laser Welding

question some time ago, because our laser expertise is generally a perfect basis for laser coating methods,” says Dr. Andreas Mootz, managing director of EMAG LaserTec based in Heubach near Aalen. “We [...] ensures an extremely controlled laser metal deposition process. Here, a bond layer and the carbide layer on top of it are each applied to the brake disk using a laserwelding process. So, almost no material [...] quantity of material is on the disk. Laser cleaning: Then the blank is cleaned in the next station to remove working materials and dirt. This involves applying pulsed laser radiation to the surface, which vaporizes

coating of brake discs solves this problem. Laser Cladding: Hard Coating of Brake Discs Advantages Laser Metal Deposition Perfect: Further development of laser metal deposition enables the production of [...] Technologies Laser Metal Deposition High Volume Brake Disc Production: High-Productivity Laser Metal Deposition for Efficient Processing Euro 7 standard mandates lower non-emissions particulate matter [...] offer a complete solution for the hard coating of brake discs by laser metal deposition – the process is safe, efficient, and fast. Laser Metal Deposition: Focus on the Perfect Surface 1. The Background:

Technological flexibility in the ELC 160 laserwelding machine The ELC 160 laserwelding machine can be equipped with all types of laser technologies. Be it CO2 laser or fiber-guided systems (fibers, disc [...] gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with expansion stages that allow it to be adapted to your specific tasks. Laserwelding machine for [...] Laserwelding is a high-tech manufacturing process that transmission manufacturing no longer can do without. Connecting gearwheel and synchro body using laserwelding is the basis for more compact and

with the cycle time. Turn-Key Welding System for the LaserWelding of Differential Gear Housings The ELC 250 DUO laserwelding system, developed and built by EMAG LaserTec, is focused on productivity [...] switch. The occupancy rate for the laser is therefore optimized, increasing productivity during laserwelding. Extensive integration of workhandling and laser-welding reduces the number of machining operations [...] The ELC 250 DUO is a compact laserwelding system used for the production of gear components. The ELC laserwelding system is designed as a DUO alternative with twin spindles. Its two-station operation

found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies LaserweldingLaser welding [...] followed by the joining and welding process that combines them. In modern transmission manufacture the welding is done by lasers – a process that allows for the energy of the laser beam to be exactly dosed [...] and concentrated on the welding point. It ensures that any warping is minimal and the welding speed is as high as possible. The welding method used by EMAG employs solid state lasers, which makes it exceptionally

rmance laserwelding of gears and clutches Rotary indexing table for short travel distances and cycle times Laserwelding of part families without re-tooling High-precision control of the laser beam Compact [...] (if required by the material) and connecting the components with laserwelding. ELC 160 HP: Increased Fexibility in Joining and LaserWelding of the Control Gear and Clutch The ELC 160 HP was designed so [...] core of the machine, the laserwelding station. This station is equipped with a slide unit that has up to three counter bearings in order to ensure automatic re-tooling. The weld head is equipped with an

With the ELC 600, EMAG LaserTec presents a system for laserwelding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Components In the ELC 600, the components are transported to the laserwelding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision beam [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laserwelding machine in the commercial vehicle segment.

dramatically. EMAG LaserTec: Experts in LaserWelding of Transmission Parts Laserwelding has become essential for the production of a variety of engine and transmission parts. Welded joints have now replaced [...] challenge was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laserwelding technology, production experts were able to eliminate 40 screw connections [...] experts at EMAG LaserTec had to overcome a few process-related challenges—after all, the weld seams are cast steel/case-hardened steel connections with great hardening depth, which are welded with an 8 kW

addition to laserwelding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The [...] also produce interpolated welds. This means that, for example, a quick conversion for laserwelding of families of parts can be implemented without any problems. The clamping system is, of course, just [...] practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing machine is designed for

The EMAG ELC 6 is a production laserwelding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining [...] machining station and a loading and unloading station. Production LaserWelding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens/moving [...] workpiece” principle Rotary indexing system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility

Couplings Machining Centers LaserWelding Machines EMAG LaserTec supplies laserwelding systems for the production of transmission components of all kinds. Its laserwelding systems, and their developed [...] g Systems for a Huge Range of Applications Decades of experience in machining, gear cutting, laserwelding and electro-chemical machining go into the development and production of state-of-the-art machine [...] developed processes, have become industry standards. LaserWelding Machines ECM / PECM Machines EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials

completed in just about 125 seconds. High-strength welds with EMAG laserwelding technology The differential housing clearly shows the possibilities laserwelding technology has in the general development of [...] machines found Laser Cleaning Machines LC 4-2 Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laserwelding Vertical turning Laser cleaning [...] Manufacture of the differential housing is a typical and an ideal example. EMAG laserwelding technology generates high-tensile welded joints that can replace the classical connections in many areas of application

Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laserwelding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning [...] Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers Tube and couplings machining centers Turning Machines [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laserwelding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

150 H Laser-Welding Machines ELC 160 Customized VLC VLC 200 Technologies Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laserwelding Vertical turning Laser welding [...] automation system Optimized cycle times with combination machining ELC 160—High-Productivity LaserWelding for Planetary Carriers (annulus gear, star and disk) From the beginning, the ELC 160 was designed [...] manufacturing solution for even the most complex processes. In addition to its core process of laserwelding, it also includes integrated joining with force-displacement monitoring (EMAG EC Join) and induction

side. OP 30: Laser Cleaning & LaserWelding Next, the joining seam is laser-cleaned in OP 30. The two end pieces (flange and tube) are then fed via a loading gantry to the ELC 6 laserwelding machine from [...] electric vehicles sector. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 LaserWelding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP [...] from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center drive), the shaft undergoes centering

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & LaserWelding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI [...] Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laserwelding, ECM deburring, PECM machining and automations) allows EMAG to implement complete process chains

Systems from a Single Source thanks to a High Range of Technologies Laserwelding Scroll-free Turning Vertical turning Laserwelding is a precondition for compact, weight-optimised components and thus

to announce that Nikolas Meyer, Laser Tec Business Unit Manager – Sales and Applications, will speak at FMA’s Advanced Laser Applications Workshop (ALAW) regarding Laser Hard-Coated Brake Discs June 15 [...] buses. Look for Nikolas and Renald Schedewy at EMAG’s table during the workshop to discuss your laserwelding projects. Now celebrating it 30 th anniversary, ALAW offers opportunities to connect with man [...] 15 th at 12:10 pm . The motivation for developing hard-coated break discs using laser additive manufacturing technology is driven by the new compliance requirements of the European-vehicle-emissions-standards

and deburring. In addition to automation solutions, EMAG LaserTec in Heubach also refines laserwelding technology and supplies complete laser production systems for components such as gearboxes. The division [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laserwelding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning [...] surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities [...] matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laserwelding. Energy-efficient: lower energy consumption than conventional washing units Reliable: no additional

drilling Brand EMAG WEISS Cylindrical grinding Brand EMAG KOEPFER Gear hobbing Brand EMAG LaserTec Joining & LaserWelding Brand EMAG ECM Electro Chemical Machining EMAG SAMPUTENSILI (EMAG SU) Gear Cutting Solutions

Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers Tube and couplings machining centers Turning Machines [...] ECM - Drilling ECM - Inner forming Grinding Hard turning / grinding Heat Shrink Assembly Laser Cleaning Laserwelding Out-of-round grinding PECM Power Skiving Scroll-free Turning Synchronous Support Grinding [...] flange Feed screw Flange Gear Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laserwelding) Gear wheels (e-bikes) Gear with synchronising wheel Hobbing gears Hollow Shaft (e-bikes) Injector

connections by force fitting alone. For making camshafts or transmission rods or to prepare for laserwelding, this joining process is ideal. Overview Joining machines Machine finder ( 1 ) machines found

sides (inside and outside) of the welded raw parts are machined. This is followed by a cleaning process and the joining of the two parts to form a rotor shaft by laserwelding in OP 40. The hardening of the [...] solution for the production of such rotor shafts. It includes VL and VT-series turning centers, ELC laserwelding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines [...] requirements ( 10 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Laser-Welding Machines ELC 160 ECM / PECM Machines PI 800 Modular Shaft Machining VT VT 2 Modular Shaft Machining

ELC 6 - LaserWelding Machine Join, preheat and weld with the EMAG ELC 6, a production laserwelding system for maximum output that is ideal for manufacturing powertrain components with round welds. The rotary