Searched for "Laser Welding"

technology enable low-warpage welding and as such are a requirement for quiet and easy-to-shift transmissions. The EMAG LaserCell laser welding machine press-fits the [...] adapted to your specific tasks. Laser welding machine for high-output production The ELC 160 is a modular laser welding machine that can be configured for the most diverse [...] produced simultaneously. Technological flexibility in the ELC 160 laser welding machine The ELC 160 laser welding machine can be equipped with all types of laser technologies. Be it CO2 laser or fiber-guided

inquiry ELC 600 Laser Welding Machine for the Commercial Vehicle Industry With the ELC 600, EMAG LaserTec presents a system for laser welding of components [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Workpieces The [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many

producing parts for utility vehicles has changed dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and transmission parts. Welded joints have now replaced the old screwed connections in many places. With the introduction of laser welding technology, parts can [...] great hardening depth, which are welded with an 8 kW (11 hp) solid-state laser and with welding additives. The dimensions of the manufacturing system itself are also

need to be made first. This is followed by the joining and welding process that combines them. In modern transmission manufacture the welding is done by lasers – a process that allows for the energy of the laser beam to be exactly dosed and concentrated on the welding point. It ensures that any warping is minimal and the welding speed is as high as possible. The welding method used by EMAG employs solid state lasers, which makes it exceptionally energy-efficient. Technologies Complex Manufacturing

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial [...] Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

a small footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many

footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing

proprietary standard (premium threads). Couplings Machining Centers Laser Welding Machines EMAG LaserTec supplies laser welding systems for the production of transmission components of all kinds. Its laser welding systems, and their developed processes, have become industry standards. Laser Welding Machines ECM / PECM Machines EMAG ECM provides [...] alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal. Joining machines

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens [...] and change parts Low operating costs using high-effi ciency lasers and mainly electric drive units rather than pneumatics and hydraulics High level of fl exibility in terms of technology, output,

process is completed in just about 125 seconds. High-strength welds with EMAG laser welding technology The differential housing clearly shows the possibilities laser welding technology has in the [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Vertical turning Laser cleaning is a fast and space-saving process that can replace conventional washing [...] information Machines for your requirements ( 4 ) machines found Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 Laser Welding Machines ELC 6i Laser Cleaning Machines LC 4-2 We have the right

Laser welding has become a key technology in powertrain manufacturing. Its high precision, low heat input and consistently reproducible weld seams make it the process of choice for components such as differentials, rotor shafts and intermediate shafts. At the same time, [...] The ELC 6i from EMAG meets these challenges with a standardized laser welding system that is compact, economical and highly reliable. Reduced footprint: up to 36% smaller than comparable systems. Faster

, Milling, Grinding, and Laser Welding METALEX is the leading trade fair for machine tools and metalworking in Southeast Asia. For its 40th edition in Bangkok, [...] . More information about Humanoid Robots The ELC 6i combines laser cleaning, joining, laser welding, and marking in a single line. This allows you to perform powertrain component welding in cycles [...] 6i combines up to six process steps in a fully automated system - laser cleaning, joining, laser welding, and, optionally, double preheating and marking. A fixed transfer system with up to 18 workpiece

reduces rotating masses without compromising load-bearing capacity. Laser welding is used for welded gear shaft assemblies such as the gear with a synchronizer ring. The solid-state laser provides precision [...] energy input, minimizes distortion, and achieves consistently high weld quality - while consuming less energy than CO₂ lasers. An integrated ultrasonic inspection ensures component quality after each [...] thereby reducing the required installation space. A wide range of laser machines is available for laser welding of gear shaft assemblies, such as gears and synchronizer rings. Solid-state lasers, integrated

Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Gun Barrel (ECM Rifling) Hobbing gears Hollow Shaft (e-bikes) Hydraulic [...] chamfering and deburring. In addition to automation solutions, EMAG LaserTec in Heubach also refines laser welding technology and supplies complete laser production systems for components such as gearboxes

The LC 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning in detail Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning [...] surface is perfectly prepared for subsequent machining, e.g. laser welding. Energy-efficient: lower energy consumption than conventional washing units Reliable: no additional contamination from

sector. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 Laser Welding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP 60 Gear [...] and the turning process then starts on the other side. OP 30: Laser Cleaning & Laser Welding Next, the joining seam is laser-cleaned in OP 30. The two end pieces (flange and tube) are then fed via a loading gantry to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the

technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI (EMAG SU)

technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG to implement complete process chains not only for the manufacture [...] technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI (EMAG SU)

can hold workpieces up to 5 kg in weight. MORE INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC 6 – from feasibility trials to production-ready welds Our laser lab is built around the ELC 6 laser welding machine [...] rapid prototyping and process validation, so you can prove out laser-welded components before committing to production tooling. Laser welding delivers a focused, controlled heat input for strong,

for the exploitation of considerable… More information In laser cladding, metallic filler material in powder or wire form is precisely introduced into a molten pool created by the laser. This [...] strengths is… More information Laser metal deposition for brake discs Laser welding Vertical turning Laser metal deposition (LMD) is a thermal coating process where metal powder is melted by a laser beam and directly applied to a component. This… More information Laser welding is a precondition for compact, weight-optimised

grinding, it is important to achieve… More information Hobbing Laser welding Profile grinding Scroll-free Turning Vertical turning Flexible, highly productive, highly accurate - as a continuous gear [...] indispensable in many industries, as it allows any… More information Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles. Adjustable doses of

alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal. Overview Joining machines Machine finder ( 1 ) machines found SFC 600 Workpiece dia., max.

multi-stage production system that would combine soft machining, laser welding, hardening and hard machining. In addition, the shaft is assembled during the process from two different end pieces – a [...] the end pieces are joined together in an EMAG ELC 250 machine by laser welding (OP 40) – an extremely fast and safe process. The precisely controlled, concentrated energy of the laser beam allows high welding speeds and involves a minimum of distortions on the welded component. Next, the bearing seats are hardened in a matter of seconds

with a suitable soft metal. This is exactly where laser metal deposition comes into play. A typical example is laser-clad planetary pins in the latest wind turbines. Laser metal deposition [...] . Laser-coated planetary pin for use in wind turbine gearboxes Advantages of laser cladding over casting and thermal spraying Laser cladding [...] shells or thermal spraying. Higher bond strength: layers applied by laser are welded to the base material with a material bond and achieve significantly higher adhesion strength than coatings produced by

Machines Gear Cutting Machines Grinding Machines Joining machines Laser Machines Machining Centers Tube and couplings machining centers Turning Machines Technologies Cylindrical Grinding Deburring Drilling [...] Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser cladding Laser Cleaning Laser metal deposition for brake discs Laser welding Out-of-round grinding PECM Power Skiving Profile grinding [...] Gear shaft Gear shaft (e-bikes) Gear shaft (joining) Gear shaft (laser welding) Gear wheels (e-bikes) Gear with synchronising wheel Gun Barrel (ECM Rifling) Hobbing gears Hollow Shaft (e-bikes) Hydraulic