Searched for "Vertical Turning Machines"

through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake discs, EMAG has already implemented numerous tailor-made turnkey solutions in close

crucial that the combined machining operation consisting of (hard) turning and grinding ensures fast processes and high machining quality: The residual machining allowance after turning is only a few millimeters [...] off: End face turning: Loading (and subsequent unloading) is performed at high speeds with a pick-up spindle. The machining operation starts with hard turning of the end faces. Contour turning: Depending [...] released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven pick-up

the EMAG Group makes it possible to provide complex manufacturing systems from one single source. Turn-key manufacturing systems from EMAG guarantee the best possible quality and productivity thanks to [...] applied and refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary

Laser Welding Machines ELC 6 External diameter, max.: 300 mm | 12 in Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Send inquiry Laser Welding Machine ELC 6 The EMAG [...] and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining station and a loading and unloading station. Production Laser Welding [...] technology, output, and automation Laser Welding Machine ELC 6 Workpieces The Right Manufacturing Solution for Every Workpiece Differential housing Turning complex differential housings is a growing challenge

presents its latest innovations in machining technology. As a leading company in metalworking, we will showcase our solutions in turning and electrochemical machining (ECM) for the production of sporting [...] Stand: 3-100 in Hall 3 To the Official IWA Website Our Highlights: Turning operations for gun barrels With our state-of-the-art automated turning technology, we achieve the precision and quality that is essential [...] future of barrel production Our ECM rifling process represents a breakthrough in electrochemical machining. Find out how we use this technology to redefine barrel production and achieve maximum precision

. With a maximum turning diameter of 600 mm and a turning length of 1,850 mm , this machine offers exceptional machining flexibility. It is capable of safely clamping and machining workpieces weighing [...] developed for the precision and efficient machining of large turned parts. With its robust design, state-of-the-art control technology and excellent machining accuracy, it is ideal for use in the supplier [...] weighing up to 3,000 kg with a tailstock. Thanks to the IT6 machining accuracy , the USC 850 enables high-precision machining that meets even the highest requirements for dimensional accuracy and surface quality

in, the pre-turning of the two end pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is [...] executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors, and EMAG’s own TrackMotion system. OP 10/OP 20: Turning the End Pieces [...] to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center

When it comes to end machining shafts, the machines in the VT series with center drive are the ideal manufacturing systems. The four-axis machining offered by the VT machines guarantees highly efficient [...] more. The VT machines – specifically the center-drive machines – can handle shafts with lengths of up to 540 mm and diameters of up to 80 mm. The large machining area offered by the VT machine as well as [...] shafts in the center drive of the center-drive machine enables excellent positional tolerance and roundness values. VT series ideal for shaft machining The machines in the VT series are an interesting proposition

professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system Use of different workpiece zero points Editing [...] Contour definition Machining cycle selection (turning, milling) Realistic 3D solid body simulation Generating your own program macros Prerequisite Basic knowledge of general turning and milling technology [...] will be able to program complex turning, drilling and milling operations with the help of the software “Manual Guide i” You will be able to program directly at the machine or on your computer and edit and

operate: power skiving has been turned into a highly efficient process for the production of internal and external gear teeth by the VSC 400 PS machine. VSC 400 PS Skiving Machine Responsible for this is a [...] sheet, and the cutting values. The machine does the rest. It independently calculates the entire machining program for the power skiving process. EMAG skiving machine excels in terms of quality And, in [...] 400 PS can accommodate up to four different power skiving tools on two spindles, plus up to six turning tools. This enables various combination processes with a single clamping operation: 1st variant:

processes are performed directly within the scope of a final hard machining operation or each component is first soft turned and then hard turned depends on the manufacturer's specific production solution. [...] Technical Sales Manager at EMAG. “That is exactly why we designed the VL 1 TWIN. The machine is perfect for soft and hard machining of a wide variety of bevel gears up to 75 millimeters in diameter (3 in).” Cycle [...] basic principle of this pick-up turning center plays a decisive role. It features two pick-up spindles (9.9 kW/136 Nm at 40% duty cycle) that are used to always machine two identical bevel gears in parallel

combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining in a single setup The heart [...] This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible clamping errors [...] enables a significant increase in productivity with consistently high quality. The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with

[°] 20 Module [mm] 0.8 Material 42CrMo4+QT Machines for your requirements ( 2 ) machines found Horizontal Gear Hobbing Machines K 160 Longbed XL Skiving Machines VSC 400 PS We have the right solution for [...] advantage of power skiving is the fact that both rough-machining and finish-machining can be done in one clamping operation. Including the turning process in the same clamping operation prevents re-clamping [...] Skiving Higher quality: Rough machining the crown circle diameter and subsequent toothing in one clamping operation High productivity: Faster machining compared to traditional turning and gear shaping Easy handling:

Durability of EMAG machines: Sustainability through robust and durable machines The longevity of machine tools is a decisive factor for sustainability in mechanical engineering. The machines of the EMAG Group [...] maintained. EMAG machines have an exceptionally long service life, i.e. they remain in production for a very long time. As a result, fewer new machines need to be manufactured, which in turn reduces the c [...] EMAG machines are designed to be easily and effectively maintained and repaired. This contributes to the longevity of the machines, as any problems can be quickly rectified, keeping the machine in production

vehicle industry. The letters “GT” stand for “grinding” and “turning”, referring to the machine’s key strengths. The combination of grinding and turning (additional processes available) with EMAG’s proven pick-up [...] pick-up automation system, makes a variety of machining operations possible. With this system, you can machine gears from start to finish. The new VLC 350 GT is perfect for medium- and large-scale production; [...] production; it can also be used to combine various hard machining processes into a single setting. With the help of our experts, you will get a overview of the technology and application examples.

principle of self-loading spindles, allows for fully automated use of the laser welding machine both as a stand-alone machine as well as in a production line. Using the pick-up spindles offers a variety of a [...] Laser Welding Machines ELC 250 DUO Send inquiry ELC 250 DUO Laser Welding System for Powertrain Components The ELC 250 DUO is a compact laser welding system used for the production of gear components. [...] two-station operation makes it possible to load and unload the spindles synchronously with the cycle time. Turn-Key Welding System for the Laser Welding of Differential Gear Housings The ELC 250 DUO laser welding

hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this [...] multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K 160 Longbed Horizontal Gear Hobbing Machine comes with: Direct-driven, high-performance [...] shafts. Take advantage of higher production output due to higher machine uptime. Longer tool life can be expected due to the rigid machine concept. Workpieces The Right Manufacturing Solution for Every Workpiece

automated loading and unloading Simultaneous machining on both spindles Minimal set-up times thanks to sophisticated tool concept High quality for various turned parts Energy-efficient drives for low operating [...] operating costs Low maintenance requirements thanks to service-friendly design Turn-key solutions for your production

Multi-Spindle Machines for High-Productive Manufacturing of Chucked Parts The VL 3 DUO turning machines combine the technological developments of recent years, including pick-up automation and the TrackMotion [...] design of the cnc machine – and creates an extremely efficient production system offering maximum productivity with minimal space requirements. Like every EMAG modular turning machine, the VL 3 DUO mul [...] turnover station between the two machining operations. The TrackMotion automation system offers everything required for compact manufacturing on the VL 3 DUO turning machine: a spacious parts storage unit

Solution for Every Workpiece Triple-sector clutch More information Machines for your requirements ( 1 ) machines found Customized Shaft Machining VTC VTC 315 DS We have the right solution for you! EMAG worldwide [...] on the VTC 315 DS uses two CBN grinding wheels to simultaneously grind – from opposite sides – vertically clamped shaft-type components supported by a trailing steady. To achieve this, two independently [...] with X- and Z-axis and featuring integral grinding spindles, are mounted to the inside wall of the machine. Low forces acting on the component This process allows simultaneous grinding of the component from

professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system The use of different workpiece zero points General [...] significance You will be able to program more complex turning, drilling and milling operations You will be able to program directly at the machine and edit and optimize existing CNC programs to suit new [...] Drilling and milling with C- and Y-axis Transformations Prerequisite Basic knowledge of general turning and milling technology Participants Operators, setters, supervisors, team leaders, planning engineers

In this webinar, you will learn how our VM 9 turning machine can increase your production efficiency and give you a competitive advantage in the production of large workpieces with a wide variety of parts [...] distances Ideal for heavy-duty machining: generously dimensioned main spindle, maintenance-free spindle motors and rigid guideways Very long tool life: very rigid machine base body made of MINERALIT®, damping [...] production of smaller series and changing families of parts thanks to its bottom-spindle design. Turning, milling and drilling technologies are used for a wide range of applications. The optimally accessible

processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each case. The result: The energy requirement per machined volume is extremely [...] future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex machine tool and its peripheral devices, in which a [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when

Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The [...] tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker [...] The GS 400 Tool Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] addition to exhibits such as the universal cylindrical grinding machines from EMAG Weiss and the VLC 350 GT combination machining machine, EMAG will give an insight into developments in the field of Industry [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors