Searched for "Vertical Turning Machines"

Vertical Gear Hobbing Machines CLC Series Module range: mm 0 - 10 Workpiece dia., max.: 500 mm | 19.5 in Workpiece length, max.: 800 mm | 31.5 in Send inquiry CLC Series: Vertical Gear Hobbing Machines [...] SU The CLC series are universal gear hobbing machines for workpieces with a diameter of 200 to 500 mm. Highly Flexible Gear Hobbing Machines for Gear Machining of Shafts, Gear Wheels, and Worm Gears On the [...] Additionally, the machine can be equipped with a chamfering and deburring station at the 90° position of the ring loader. The hobbing machines are excellent solutions for machining gearwheels, worm gears

transported out of the machine by a swiveling motion of the rotary table and unloaded by a robot. Overall, this solution has an enormous production speed - partly because the machine with its rotary table [...] millimeters can be machined in the ELC 6. The whole solution from a single source In principle, EMAG scores with a comprehensive technology portfolio in this field of application, because the machine builders have [...] applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that ensures transport between the machines, EMAG adapts

. With a maximum turning diameter of 700 mm and a turning length of 2,000 mm , this machine offers exceptional machining flexibility. It is capable of safely clamping and machining workpieces weighing [...] developed for the precision and efficient machining of large turned parts. With its robust design, state-of-the-art control technology and excellent machining accuracy, it is ideal for use in the supplier [...] weighing up to 600 kg with a tailstock. The USC 850 enables high-precision machining that meets even the highest requirements for dimensional accuracy and surface quality. High-precision production Stable 45°

series in combination with the vertical turning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with the SCS stacking cells, EMAG machines become compact, fully automated [...] option for existing EMAG machines Machines for your requirements ( 14 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Horizontal Gear Hobbing Machines K 160 Horizontal Gear [...] highly efficient production with EMAG machines from a single source. Advantages SCS Stacking Cell Perfect solution for machines of the VL and VT series and hobbing machines of the K series from EMAG Koepfer

to high machining quality, low cycle times are also to be achieved. This is precisely where EMAG is practically the leader in the field of hard machining of shafts. Whether horizontal or vertical machining

not only necessary for brake disc production, but are also benefits on all EMAG machines. As a specialist in the vertical manufacturing of brake discs, EMAG has already worked with a variety of different

through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake disks, EMAG has already implemented numerous tailor-made turnkey solutions in close

GT – Turning and Grinding in One Machine The abbreviation “GT” stands for “grinding” and “turning.” It signifies the main strengths of the VLC GT machine: The combination of grinding and turning (and [...] Costs The combination machining, comprises of both (hard) turning and grinding, ensures rapid processes and high machining quality. The residual machining allowance after turning is just a few millimeters [...] grinding internal boreholes. The VLC 350 GT turning/grinding machine is also perfect for small batch production. The machine has enough space in its machining area to accommodate a variety of different

hard machining of chucked components. The user has a wide range of options including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements [...] batches to be reliably machined using turning and hard turned to finish quality, only grinding (after hard pre-turning) in areas where quality and process reliability require it. The machine works with the EMAG [...] 200 GT – The optimal machining technology for the shortest cycle times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post

n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] one compares grinding and hard turning of the same component, it can be seen that hard turning or skiving enables energy savings of up to 90%. In addition, the machining time is significantly reduced. [...] . This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously

unloading process through vertical arrangement Good thermal stability of the machine thanks to integrated cooling concept Good vibration damping thanks to mineralite machine base The process cutting fluids [...] largely on the surface treatment in addition to the material properties. In this context, hard machining technologies, especially grinding, play a central role. The aim is to apply a coating to the brake [...] brake disc that shows as little material loss as possible during the braking process. This makes machining a major challenge, as a lot of material needs to be removed in as short a time as possible with

fast cycle times not only applies to brake disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Hydraulic Cylinders [...] regulatory and technical limits.… More information Machines for your requirements ( 2 ) machines found Laser Coating Systems ELC LMD Series Customized – Turning/Grinding Chucked Components – VLC/VSC VLC 450 [...] wear resistance and friction properties Laser metal deposition of a brake disk with the ELC 450 LMD machine from EMAG during the coating process Advantages Laser metal deposition for brake discs High coating

the EMAG Group makes it possible to provide complex manufacturing systems from one single source. Turn-key manufacturing systems from EMAG guarantee the best possible quality and productivity thanks to [...] applied and refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary

r to build a turning machine with a pick-up work spindle that traveled the main axes while the tooling systems remained stationary. This concept flipped turning on its head. Every machine of the VSC series [...] EMAG - Turning, milling, drilling, grinding EMAG's roots go back to 1867 and the establishment of a foundry and machine tool company in Bautzen/Saxony. Since its reestablishment in 1952, not far from its [...] its present headquarters at Salach – between Stuttgart and Ulm – EMAG has manufactured turning machines. In the beginning these were simple engine and bar lathes, followed – in the 1960s – by turret lathes

through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake discs, EMAG has already implemented numerous tailor-made turnkey solutions in close

angle effects 3 Machining process – turning Turning processes and tools Conditions of contact, tool life criteria Clamping methods for turning Different action angles for turning Machining process – internal [...] of hard turning Functional principle of hard turning Machine requirements Uneven spacing, number of blades Blade designs Application examples Fundamentals of dry machining Why dry machining? Heat flow [...] internal machining Types of internal machining Application tips Various technical aids Machining process – drilling Properties of drilling Distribution of forces in the drilling process Modular drills Correcting

hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this [...] multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K 160 Longbed Horizontal Gear Hobbing Machine comes with: Direct-driven, high-performance [...] shafts. Take advantage of higher production output due to higher machine uptime. Longer tool life can be expected due to the rigid machine concept. Workpieces The Right Manufacturing Solution for Every Workpiece

crucial that the combined machining operation consisting of (hard) turning and grinding ensures fast processes and high machining quality: The residual machining allowance after turning is only a few millimeters [...] off: End face turning: Loading (and subsequent unloading) is performed at high speeds with a pick-up spindle. The machining operation starts with hard turning of the end faces. Contour turning: Depending [...] released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven pick-up

loader. Overview Classic Machines – Shafts Machine finder ( 2 ) machines found USC 850 Classic Swing diameter: 850 mm | 33.5 in Turning diameter, max.: 600 mm | 23.5 in Maximum turning length: 1,850 mm | 73 [...] Classic Machines for Shafts – USC/HSC Classic – Economical and precision shaft machining The machines in the Classic series for shaft machining stand for maximum precision, stability, and flexibility in [...] stability and machining flexibility – perfect for demanding high-performance machining. The HSC 1 is the more compact version for the economical machining of shafts in two consecutive machining operations

Durability of EMAG machines: Sustainability through robust and durable machines The longevity of machine tools is a decisive factor for sustainability in mechanical engineering. The machines of the EMAG Group [...] maintained. EMAG machines have an exceptionally long service life, i.e. they remain in production for a very long time. As a result, fewer new machines need to be manufactured, which in turn reduces the c [...] EMAG machines are designed to be easily and effectively maintained and repaired. This contributes to the longevity of the machines, as any problems can be quickly rectified, keeping the machine in production

presents its latest innovations in machining technology. As a leading company in metalworking, we will showcase our solutions in turning and electrochemical machining (ECM) for the production of sporting [...] Stand: 3-133 in Hall 3 To the Official IWA Website Our Highlights: Turning operations for gun barrels With our state-of-the-art automated turning technology, we achieve the precision and quality that is essential [...] future of barrel production Our ECM rifling process represents a breakthrough in electrochemical machining. Find out how we use this technology to redefine barrel production and achieve maximum precision

When it comes to end machining shafts, the machines in the VT series with center drive are the ideal manufacturing systems. The four-axis machining offered by the VT machines guarantees highly efficient [...] more. The VT machines – specifically the center-drive machines – can handle shafts with lengths of up to 540 mm and diameters of up to 80 mm. The large machining area offered by the VT machine as well as [...] shafts in the center drive of the center-drive machine enables excellent positional tolerance and roundness values. VT series ideal for shaft machining The machines in the VT series are an interesting proposition

in, the pre-turning of the two end pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is [...] executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors, and EMAG’s own TrackMotion system. OP 10/OP 20: Turning the End Pieces [...] to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center

processes are performed directly within the scope of a final hard machining operation or each component is first soft turned and then hard turned depends on the manufacturer's specific production solution. [...] Technical Sales Manager at EMAG. “That is exactly why we designed the VL 1 TWIN. The machine is perfect for soft and hard machining of a wide variety of bevel gears up to 75 millimeters in diameter (3 in).” Cycle [...] basic principle of this pick-up turning center plays a decisive role. It features two pick-up spindles (9.9 kW/136 Nm at 40% duty cycle) that are used to always machine two identical bevel gears in parallel

4-axis turning machines for turning, the HLC 150 H for gear hobbing, and the VTC 100 GT for hard finish machining. The CI 400 handles ECM machining of tooth profiles, while gear wheels are turned on the [...] surface quality, and efficient process chains. Depending on the workpiece, machining processes include turning, gear cutting, ECM machining, and hard finishing. The goal is stable batch production with high [...] for a rotor shaft look like? Which EMAG machines are suitable for machining gear shafts and gear wheels? What quality and tolerances can be achieved when machining compressor rotors? In which industries