Searched for "Grinding Machines"

n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] processes In the field of machining, the choice of the right technology plays a decisive role. Grinding machines have a high energy requirement due to the grinding spindle, the air requirement for oil-air [...] This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously

Cylindrical Grinding Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… More information Grinding, besides [...] for a number of different machine specifications to perfectly meet individual machining requirements: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter [...] technologies and machining modules ensures that these cylindrical grinders can be equipped to suit individual machining applications. The integrated loader allows for multiple machines to be linked up to

Reset filters Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Next page The technologies [...] refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary companies

automatic transmissions. More information Machines for your requirements ( 2 ) machines found Gear Shaping Machines CLC SZ Series Horizontal Gear Hobbing Machines K 160 Longbed XL We have the right solution [...] process. Advantages Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components for which other methods are not suitable [...] motion start and the other teeth are created. With helical infeed, on the other hand, all teeth are machined at the same time. The movement of the tool “into the depths” is therefore combined with the rolling

information Machines for your requirements ( 6 ) machines found Horizontal Gear Hobbing Machines HLC 150 H Horizontal Gear Hobbing Machines CLC 260 H / CLC 500 H Vertical Gear Hobbing Machines CLC Series [...] or also for worms and rotor milling. On the machines, both dry machining and wet machining with emulsion or oil cooling lubricant are possible. All machines are CNC-controlled and are equipped with a directly [...] and a high machine weight, which has a vibration-damping effect on the process. Vertical and horizontal hobbing machines from EMAG SU Vertical hobbing machines The vertical hobbing machines can be equipped

multiple-machine operations All modern grinding technologies can be realized The machines can be equipped with one, two or more grinding wheels for external out-of-round and/or cylindrical grinding The compound [...] diesel engines. CNC Grinders for the machining of camshafts A choice of three different grinding lengths and two different center heights offers appropriate machines to suit diverse component geometries [...] modular machine design of the CNC Grinders offers: various work heads, tailstocks and grinding units in-process and post-process gauging equipment dressing attachments for CBN and corundum grinding wheels

multiple-machine operations All modern grinding technologies can be realized The machines can be equipped with one, two or more grinding wheels for external out-of-round and/or cylindrical grinding The compound [...] guide way guarantees the most accurate grinding result. The compound table design reduces the size of the footprint of the camshaft grinder. The machine is able to grind cams with cylindrical or conical tracks [...] and external cams for textile and packaging machines. The modular system, for the variable settings of the camshaft grinders, includes different sizes of grinding spindles, post- and in-process measuring

cylindrical grinding at the highest technical level. These machines combine precision, flexibility and process reliability in a compact design - ideal for internal, external out-of-round and face-grinding of a [...] through a rigid machine base design Universal capability for internal, external, out-of-round and face-grinding. Direct drive technology ensures low-vibration operation and consistent machining quality. Swiveling [...] a wide range of workpieces. With a grinding length of up to 1,500 millimetres, the machine series covers a wide range of applications - from short precision parts to long shafts or complex geometries.

Just as interesting are the profile grinding machines from EMAG SU for machining external and internal gear teeth, rotors, and worms in small and large volumes. What sets the technology apart is its precision [...] length of up to 1,850 mm. It can grind workpieces with internal and external gear teeth with the help of quick-change grinding elements. The long variant GW 7000 H can grind ball screws measuring up to 7 [...] example. This machine can also be equipped with a tool changer, which has great advantages with single-shaft extruder shafts. The GW 3600 HD (4- or 5-axis machine) is designed for economic machining of rotors

unmatched precision in OD cylindrical grinding with the WPG 7 from EMAG. The Solution for Perfect Grinding Processes With the WPG 7 from EMAG Weiss, the machining of workpieces up to a length of 250 mm [...] to a rigid machine concept, very dynamic axes, a powerful grinding wheel drive, and a very small footprint. All in all, the WPG 7 only needs around four square meters' space. The robust machine is also highly [...] ENC66 controller in all CNC machines. Available in 0° straight and 30° angled configurations High-speed grinding wheel drive (up to 50 m/s) Wheel spindle power: 14kW Large grinding wheel diameter: max. 500

Hard-turn and Grinding Combination Machine The combination of different processes within a single machine and a single setup offers enormous savings potential in terms of cycle times. With the machining of chucked [...] turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information Machines for your r [...] top-quality machining results. Sprockets are especially suitable for machining on a VLC 100 GT. A specific example makes the quality of the VLC 100 GT crystal clear. The benefits of combination machining are

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] customize the grinders for individual machining requirements. Available for selection are: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter of 500 mm [...] a single spindle for external grinding wheels with a max diameter of 500 mm (20 in), plus two internal grinding spindles B-axis with three spindles for external grinding wheels with a max diameter of 400

for a number of different machine specifications to perfectly meet individual machining requirements: Corundum or CBN grinding wheels B-axis with two spindles for external grinding wheels with a max diameter [...] technologies and machining modules ensures that these cylindrical grinders can be equipped to suit individual machining applications. The integrated loader allows for multiple machines to be linked up to [...] a single spindle for external grinding wheels with a max diameter of 500 mm (20 in), plus two internal grinding spindles B-axis with three spindles for external grinding wheels with a max diameter of 400

high precision and excellent surface quality. Machines for the machining of BLISKS and single blades: EMAG ECM has two machine types for the different machining tasks of jet engine production: while the small [...] Technologies Cylindrical Grinding ECM Out-of-round grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with… [...] cal Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces through the anodic… More information Out-of-round grinding with CBN grinding technology

straight and angular plunge grinding at up to 30 degrees. Peripheral speed of the grinding wheel up to 50 m/s. More information Why visit EMAG? Live demonstrations: See our machines in action. Expert talks: [...] solutions for turning and grinding processes that can revolutionize your production. Our experts will present state-of-the-art technologies, demonstrated live on two of our high-end machines. From January 23 to [...] to 29, 2025 in Bengaluru, India | Hall 4, Stall B119 VL 4 - The compact vertical turning machine Machining of chucked components up to 200 mm diameter. Integrated pick-up automation for fast loading and

turning machines for shafts VL Series - Vertical pick-up turning machines VTC 100 GT - Hard turning and grinding machines HLC 150 H - Gear hobbing machine WPG 7 - External cylindrical grinding machine ELC [...] fully automated machining of differential housings. The VTC 100 GT from EMAG combines hard turning and grinding for complete-machining in a single setup. VTC 100 GT - Hard turning and grinding of rotor shafts [...] ABOUT WPG 7 GP 500 H - Grinding of double helical gears for aerospace applications EMAG presents the GP 500 H at the EMO. This profile grinding machine enables the precision grinding of double helical gears

Out-of-round grinding Out-of-round grinding with CBN grinding technology allows high-precision machining of cams, camshafts, pump rings and other components with… More information All technologies Machines for [...] Cylindrical Grinding Hard turning / grinding Heat Shrink Assembly Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] More information The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information The thermal joining process

Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters and to grind master [...] tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker [...] Easy and fast workpiece change with quick-change mechanism Integrated checking unit Grinding of shaving cutters Grinding of master gears

Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly [...] discs Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Profile Milling Scroll-free Turning Synchronous Support Grinding Universal Cylindrical Grinding Vertical turning Search Reset [...] coupled with top machining quality guarantee productive manufacturing of these workpieces. Overview of workpieces Filter ( 50 ) workpieces found Filter All sectors Agricultural machines Automotive Aviation

synchronous support grinding process on the VTC 315 DS uses two CBN grinding wheels to simultaneously grind – from opposite sides – vertically… More information Vertical turning is a machining process for metal [...] components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information Machines for your requirements ( 1 ) machines found Modular VL VL 4 We have the right [...] Scroll-free Turning Synchronous Support Grinding Vertical turning Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able to

y but also with high precision. Rotation of the rotor shaft Machines: VT 2 / VTC 100 Hard finish machining (hard turning / grinding) Machine: VTC 100 GT Technologies Complex Manufacturing Systems from [...] is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information Machines for your requirements ( 3 ) machines found [...] High Range of Technologies Hard turning / grinding Vertical turning The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable…

Grinder simultaneously grinds the hollow shafts internally and externally, in a single set-up. This method is considerably more precise than grinding the component on two separate machines. The EMAG Grinder [...] Grinder HG 208 CD – External and Internal Machining in a Single Set-Up The External Cylindrical Grinder HG 208 CD machines hollow shafts with a length of up to 400 mm (16 in). The Center Drive Grinder is equipped [...] equipped with two internal and two external grinding spindles mounted on two compound slides that each features a B-axis. This configuration allows the internal grinding of bores, end faces and tapers. A high-powered

process chain, from soft to hard machining. Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG [...] Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI (EMAG SU) Gear Cutting Solutions Brand EMAG WEISS Cylindrical grinding ONE EMAG EMAG is looking back on an

Horizontal main grinding operation on shaft and shoulder Highlights of the machine (not exhaustive): Integrated diameter and length measurement Dressing unit for corundum grinding wheels High grinding wheel drive [...] to the grinding of shafts, wheels and shoulders. Electrochemical balancing on a machine from EMAG ECM completes the cycle. Turbocharger Line at a Glance The entire production line to finish-machine turbochargers [...] ity High-precision complete machining in a single clamping operation 5. CI 400: Balancing the entire turbine wheel using electrochemical machining Highlights of the machine (not exhaustive): Single balancing

disc machining process from soft machining to coating and hard machining. Samputensili Machine Tools and Samputensili CLC have become EMAG SU February 2021 The acquisition of Samputensili Machine Tools [...] combined turning/grinding machine for hard machining of chucked parts with a diameter up to 200 mm. The VLC 200 GT uses a combination of various technologies (internal/external grinding, hard turning) for [...] vertical pick-up gear hobbing machine on the basis of the modular machine series. EMAG presents a complete modular machine series at AMB September 2013 The modular machine series celebrated its world premiere