Searched for Vertical Turning Machines

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turningmachines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders

n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] one compares grinding and hard turning of the same component, it can be seen that hard turning or skiving enables energy savings of up to 90%. In addition, the machining time is significantly reduced. [...] . This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously

3 MB Download Machines for your requirements ( 1 ) machines found Chamfering and Deburring Machines SCT 3 Workpieces The Right Manufacturing Solution for Every Workpiece Gear The machining process for gears [...] mechanical machining of metal, undesired burrs frequently occur. These can be removed using special tools. In addition, the component is given a chamfer. Flow-turning deburring Flow-turning deburring on [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation

in, the pre-turning of the two end pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is [...] executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors, and EMAG’s own TrackMotion system. OP 10/OP 20: Turning the End Pieces [...] to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center

welding . Laser welding ELC 160 laser welding machineMachines for your requirements ( 2 ) machines found Laser-Welding Machines ELC 160 Laser-Welding Machines ELC 160 HP Workpieces The Right Manufacturing [...] disc production, but also to EMAG machines. As a specialist in the verticalmachining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] and ensure component warpage is kept to a minimum. The relevant component parts can thus be finish-machined cost-efficiently and then welded – heading for the assembly line without needing further work. Laser

the new production solution. From turningmachine to turning and grinding center For example, a used turningmachine may be transformed into a highly advanced turning and grinding center—creating new [...] Retrofit Remanufacturing Send inquiry EMAG Retrofit: A second product life for your machine tool For your used EMAG machine or production line to be able to deliver top performance after remanufacturing, the [...] removal, and shorter cycle times. Unit costs decrease. New-machine quality When retrofitting, the EMAG specialists always keep the entire machining process in mind, and reconfigure NC programs, control, tool

series in combination with the verticalturning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with the SCS stacking cells, EMAG machines become compact, fully automated [...] more data Machines for your requirements ( 8 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Horizontal Gear Hobbing Machines K 160 Horizontal Gear Hobbing Machines K 300 Modular [...] EMAG ensure continuous material flow in your production with EMAG machines. The systems enable fast loading and unloading of the machines as if your production is never at a standstill. The SCS automation

Additionally, the vertical grinding machine VTC 315 DS serves as a production tool for the machining of challenging shaft-type components External cylindrical grinder HG 2 Machines for your requirements [...] between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with the HG Series machine for cylindrical grinding from EMAG. Cylindrical grinding for [...] requirements ( 6 ) machines found Universal Circular Grinding Machines W 11 CNC External Cylindrical Grinders HG 204 External Cylindrical Grinders HG 208 External Cylindrical Grinders HG 208 CD External Cylindrical

r to build a turningmachine with a pick-up work spindle that traveled the main axes while the tooling systems remained stationary. This concept flipped turning on its head. Every machine of the VSC series [...] EMAG - Turning, milling, drilling, grinding EMAG's roots go back to 1867 and the establishment of a foundry and machine tool company in Bautzen/Saxony. Since its reestablishment in 1952, not far from its [...] its present headquarters at Salach – between Stuttgart and Ulm – EMAG has manufactured turningmachines. In the beginning these were simple engine and bar lathes, followed – in the 1960s – by turret lathes

is used in a proven machine, the ELC from EMAG LaserTec, which includes either two (DUO) or three (TRIO) rotary tables and an in-machine handling system. The blank disc is turned beforehand, and after [...] fast cycle times not only applies to brake disc production, but also to EMAG machines. As a specialist in the verticalmachining of brake discs, EMAG has worked closely… More information We have the right [...] a metallurgical bond to the base material. Like laser cladding does. Consequently, complex pre-machining operations are necessary to bond the layer. Additional advantages of the EMAG/WECODUR technology

process chain, from soft to hard machining. Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG [...] Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI

presents its latest innovations in machining technology. As a leading company in metalworking, we will showcase our solutions in turning and electrochemical machining (ECM) for the production of sporting [...] Stand: 3-162 in Hall 3 To the Official IWA Website Our Highlights: Turning operations for gun barrels With our state-of-the-art automated turning technology, we achieve the precision and quality that is essential [...] future of barrel production Our ECM rifling process represents a breakthrough in electrochemical machining. Find out how we use this technology to redefine barrel production and achieve maximum precision

Durability of EMAG machines: Sustainability through robust and durable machines The longevity of machine tools is a decisive factor for sustainability in mechanical engineering. The machines of the EMAG Group [...] maintained. EMAG machines have an exceptionally long service life, i.e. they remain in production for a very long time. As a result, fewer new machines need to be manufactured, which in turn reduces the c [...] EMAG machines are designed to be easily and effectively maintained and repaired. This contributes to the longevity of the machines, as any problems can be quickly rectified, keeping the machine in production

advantage of power skiving is the fact that both rough-machining and finish-machining can be done in one clamping operation. Including the turning process in the same clamping operation prevents re-clamping [...] Skiving Higher quality: Rough machining the crown circle diameter and subsequent toothing in one clamping operation High productivity: Faster machining compared to traditional turning and gear shaping Easy handling: [...] Highly Efficient Production of Gears Power Skiving allows highly efficient machining of chucked parts and gears. For the machining of internal teeth hobbing, it provides an alternative to broaching and gear

Laser-Welding Machines ELC 6 External diameter, max.: 300 mm | 12 in Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Send inquiry Laser Welding Machine ELC 6 The EMAG [...] and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining station and a loading and unloading station. Production Laser Welding [...] receive information about our machines, technologies and webinars. Subscribe now! Workpieces The Right Manufacturing Solution for Every Workpiece Differential housing Turning complex differential housings

company machines metal components, manufactures gears, uses laser welding or electro-chemical machining, EMAG can provide state-of-the-art machinery – from stand-alone pick-up turningmachines to complete [...] ABOUT THE SHOW Our Highlights: VL 3 DUO TurningMachine EMAG‘s exhibit will include a demonstration of the manufacturing capabilities of the VL 3 DUO TurningMachine, which is available with our pick and [...] Information WPG 7 Universal Cylindrical Grinding Machine We’ll also display our WPG 7 Universal Cylindrical Grinding Machine – a compact, highly productive, flexible and affordable external grinder designed for

principle of self-loading spindles, allows for fully automated use of the laser welding machine both as a stand-alone machine as well as in a production line. Using the pick-up spindles offers a variety of a [...] receive information about our machines, technologies and webinars. Subscribe now! Workpieces The Right Manufacturing Solution for Every Workpiece Differential housing Turning complex differential housings [...] Laser-Welding Machines ELC 250 DUO Send inquiry ELC 250 DUO Laser Welding System for Powertrain Components The ELC 250 DUO is a compact laser welding system used for the production of gear components.

Generating Grinding Machines G 160 Gear Generating Grinding Machines G 250 Gear Generating Grinding Machines SG 160 Workpieces The Right Manufacturing Solution for Every Workpiece Gear The machining process for [...] rough-cut gear component, takes place in this position in parallel with the main machining operation. On machines with only one machining spindle, the centering process is additional to the time for the main operation [...] the hardening process. The (non-toothed) turning workpiece is machined on the SG160, using hobbing and generating grinding. This results in extremely short machining times and thus significantly reduces costs

Send inquiry Our offer at the turn of the year: Save on your inspection or maintenance! Regular inspection and maintenance can save a lot of money! Not only are expensive machine breakdowns prevented, but

minimal variance, even when machining large quantities. Downloads EMAG SU Product Summary pdf | 3 MB Download Machines for your requirements ( 3 ) machines found Grinding machines for gear cutting tools GS [...] 400 Gear Shaving Machines RASO 200 Gear Shaving Machines RASO 400 Workpieces The Right Manufacturing Solution for Every Workpiece Gear The machining process for gears utilizes machines of the VL platform [...] benefit: The crowning/conicity of the machines is provided by a table rocker, which eliminates the need for complex gears in the machining head. In addition, the machines are very rigid and versatile. For

module 4 can be efficiently dry milled with a short machining time. Wet machining is an optional possibility. Shortening the process chain After turning the blanks, on a VL 2 lathe, for example, the gear [...] Workpieces Hobbing gears Hobbing Machine for Gear Production The increasing number of automobile gears, especially as automatic transmissions are developed with 10-gear systems, allow cars to run for longer [...] production of gears Flexible solution The automated, high-performance package of the VLC 200 H hobbing machine can be integrated in a production system in various ways. Directed parts flow, as well as cyclical

Brand EMAG Turning, milling, drilling Brand EMAG WEISS Cylindrical grinding Brand EMAG KOEPFER Gear hobbing Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining EMAG SAMPUTENSILI [...] Brands The technologies presented in the EMAG Group are exceptional in the machine tool industry in terms of their complexity and quality. The subsidiaries within the EMAG Group and the brands represented [...] to continuous ongoing technological development of the entire product range. Whether individual machines or complete manufacturing systems, whether for a part supplier, OEM, or manufacturer, EMAG offers

EMAG NEWS 30 Electric Motor: Complete-machining of stator housings for electric vehicles EMAG NEWS 29 Shaft Production - Scroll-Free Turning on VT Series Machines EMAG NEWS 28 E-mobility - New manufacturing [...] NEWS 35 VSC 500 - Commercial vehicles and the like: Machining large components efficiently EMAG NEWS 34 Greater Productivity EMAG NEWS 33 PRECISE MACHINING OF ROTORS & WORMS EMAG NEWS 32 Brake disks - for

requirements ( 1 ) machines found Gear Shaping Machines CLC SZ Series Workpieces The Right Manufacturing Solution for Every Workpiece Gear The machining process for gears utilizes machines of the VL platform, with [...] Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components for which other methods are not suitable. Machines for your requirements [...] motion start and the other teeth are created. With helical infeed, on the other hand, all teeth are machined at the same time. The movement of the tool “into the depths” is therefore combined with the rolling

be equipped alternatively with turning tools (for hard pre-turning) or additional internal grinding spindles - allowing for the implementation of a variety of machining scenarios. The WUG 21 universal [...] Universal Cylindrical Grinding Machines WUG 21 Workpiece dia., max.: 640 mm | 25 in Workpiece length, max.: 1,500 mm | 59 in Center height: 320 mm | 12.5 in Send inquiry WUG 21—CNC Universal Cylindrical [...] this feature, as well as, the vast equipment catalog, the WUG 21 cylindrical grinder is the perfect machine for small batches, single parts, and prototype manufacturing. Flexible External and Internal Grinding