Searched for "Vertical Turning Machines"

transported out of the machine by a swiveling motion of the rotary table and unloaded by a robot. Overall, this solution has an enormous production speed - partly because the machine with its rotary table [...] millimeters can be machined in the ELC 6. The whole solution from a single source In principle, EMAG scores with a comprehensive technology portfolio in this field of application, because the machine builders have [...] applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that ensures transport between the machines, EMAG adapts

not only necessary for brake disc production, but are also benefits on all EMAG machines. As a specialist in the vertical manufacturing of brake discs, EMAG has already worked with a variety of different

through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake disks, EMAG has already implemented numerous tailor-made turnkey solutions in close

angle effects 3 Machining process – turning Turning processes and tools Conditions of contact, tool life criteria Clamping methods for turning Different action angles for turning Machining process – internal [...] of hard turning Functional principle of hard turning Machine requirements Uneven spacing, number of blades Blade designs Application examples Fundamentals of dry machining Why dry machining? Heat flow [...] internal machining Types of internal machining Application tips Various technical aids Machining process – drilling Properties of drilling Distribution of forces in the drilling process Modular drills Correcting

company machines metal components, manufactures gears, uses laser welding or electro-chemical machining, EMAG can provide state-of-the-art machinery – from stand-alone pick-up turning machines to complete [...] ABOUT THE SHOW Our Highlights: VL 3 DUO Turning Machine EMAG‘s exhibit will include a demonstration of the manufacturing capabilities of the VL 3 DUO Turning Machine, which is available with our pick and [...] These machines can also be automated to increase production efficiency. More Information VT 4 Turning Centers Short cycle times, high precision and safe processes are what distinguish shaft machining on VT

process chain, from soft to hard machining. Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG [...] Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI

is used in a proven machine, the ELC from EMAG LaserTec, which includes either two (DUO) or three (TRIO) rotary tables and an in-machine handling system. The blank disc is turned beforehand, and after [...] fast cycle times not only applies to brake disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information We have the right [...] a metallurgical bond to the base material. Like laser cladding does. Consequently, complex pre-machining operations are necessary to bond the layer. Additional advantages of the EMAG/WECODUR technology

series in combination with the vertical turning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with the SCS stacking cells, EMAG machines become compact, fully automated [...] option for existing EMAG machines Machines for your requirements ( 14 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Horizontal Gear Hobbing Machines K 160 Horizontal Gear [...] highly efficient production with EMAG machines from a single source. Advantages SCS Stacking Cell Perfect solution for machines of the VL and VT series and hobbing machines of the K series from EMAG Koepfer

crucial that the combined machining operation consisting of (hard) turning and grinding ensures fast processes and high machining quality: The residual machining allowance after turning is only a few millimeters [...] off: End face turning: Loading (and subsequent unloading) is performed at high speeds with a pick-up spindle. The machining operation starts with hard turning of the end faces. Contour turning: Depending [...] released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven pick-up

unloading process through vertical arrangement Good thermal stability of the machine thanks to integrated cooling concept Good vibration damping thanks to mineralite machine base The process cutting fluids [...] largely on the surface treatment in addition to the material properties. In this context, hard machining technologies, especially grinding, play a central role. The aim is to apply a coating to the brake [...] brake disc that shows as little material loss as possible during the braking process. This makes machining a major challenge, as a lot of material needs to be removed in as short a time as possible with

presents its latest innovations in machining technology. As a leading company in metalworking, we will showcase our solutions in turning and electrochemical machining (ECM) for the production of sporting [...] Stand: 3-162 in Hall 3 To the Official IWA Website Our Highlights: Turning operations for gun barrels With our state-of-the-art automated turning technology, we achieve the precision and quality that is essential [...] future of barrel production Our ECM rifling process represents a breakthrough in electrochemical machining. Find out how we use this technology to redefine barrel production and achieve maximum precision

through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake discs, EMAG has already implemented numerous tailor-made turnkey solutions in close

in, the pre-turning of the two end pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is [...] executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors, and EMAG’s own TrackMotion system. OP 10/OP 20: Turning the End Pieces [...] to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center

the EMAG Group makes it possible to provide complex manufacturing systems from one single source. Turn-key manufacturing systems from EMAG guarantee the best possible quality and productivity thanks to [...] applied and refined in the EMAG Group include all chip-removal processes, such as drilling, milling, turning and grinding, as well as some particularly important special technologies of the Group's subsidiary

professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system Use of different workpiece zero points Editing [...] Contour definition Machining cycle selection (turning, milling) Realistic 3D solid body simulation Generating your own program macros Prerequisite Basic knowledge of general turning and milling technology [...] will be able to program complex turning, drilling and milling operations with the help of the software “Manual Guide i” You will be able to program directly at the machine or on your computer and edit and

operate: power skiving has been turned into a highly efficient process for the production of internal and external gear teeth by the VSC 400 PS machine. VSC 400 PS Skiving Machine Responsible for this is a [...] sheet, and the cutting values. The machine does the rest. It independently calculates the entire machining program for the power skiving process. EMAG skiving machine excels in terms of quality And, in [...] 400 PS can accommodate up to four different power skiving tools on two spindles, plus up to six turning tools. This enables various combination processes with a single clamping operation: 1st variant:

next to the machine unit. All machining and service units are easily accessible at any time Industry 4.0 EC Data Workpiece tracking of operating, process and quality data in complex machines and manufacturing [...] Laser Welding Machines ELC 160 HP Send inquiry ELC 160 HP – “High-Performance” Laser Welding Machine for Gear Components and Clutches The ELC 160 HP was designed for the laser welding of the control gear [...] in order to permit rapid adaptation to different parts. One turn of the indexing table later, the workpiece has reached the core of the machine, the laser welding station. This station is equipped with a

combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining in a single setup The heart [...] This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible clamping errors [...] enables a significant increase in productivity with consistently high quality. The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with

[°] 20 Module [mm] 0.8 Material 42CrMo4+QT Machines for your requirements ( 2 ) machines found Horizontal Gear Hobbing Machines K 160 Longbed XL Skiving Machines VSC 400 PS We have the right solution for [...] advantage of power skiving is the fact that both rough-machining and finish-machining can be done in one clamping operation. Including the turning process in the same clamping operation prevents re-clamping [...] Skiving Higher quality: Rough machining the crown circle diameter and subsequent toothing in one clamping operation High productivity: Faster machining compared to traditional turning and gear shaping Easy handling:

processes are performed directly within the scope of a final hard machining operation or each component is first soft turned and then hard turned depends on the manufacturer's specific production solution. [...] Technical Sales Manager at EMAG. “That is exactly why we designed the VL 1 TWIN. The machine is perfect for soft and hard machining of a wide variety of bevel gears up to 75 millimeters in diameter (3 in).” Cycle [...] basic principle of this pick-up turning center plays a decisive role. It features two pick-up spindles (9.9 kW/136 Nm at 40% duty cycle) that are used to always machine two identical bevel gears in parallel

Durability of EMAG machines: Sustainability through robust and durable machines The longevity of machine tools is a decisive factor for sustainability in mechanical engineering. The machines of the EMAG Group [...] maintained. EMAG machines have an exceptionally long service life, i.e. they remain in production for a very long time. As a result, fewer new machines need to be manufactured, which in turn reduces the c [...] EMAG machines are designed to be easily and effectively maintained and repaired. This contributes to the longevity of the machines, as any problems can be quickly rectified, keeping the machine in production

vehicle industry. The letters “GT” stand for “grinding” and “turning”, referring to the machine’s key strengths. The combination of grinding and turning (additional processes available) with EMAG’s proven pick-up [...] pick-up automation system, makes a variety of machining operations possible. With this system, you can machine gears from start to finish. The new VLC 350 GT is perfect for medium- and large-scale production; [...] production; it can also be used to combine various hard machining processes into a single setting. With the help of our experts, you will get a overview of the technology and application examples.

When it comes to end machining shafts, the machines in the VT series with center drive are the ideal manufacturing systems. The four-axis machining offered by the VT machines guarantees highly efficient [...] more. The VT machines – specifically the center-drive machines – can handle shafts with lengths of up to 540 mm and diameters of up to 80 mm. The large machining area offered by the VT machine as well as [...] shafts in the center drive of the center-drive machine enables excellent positional tolerance and roundness values. VT series ideal for shaft machining The machines in the VT series are an interesting proposition

Multi-Spindle Machines for High-Productive Manufacturing of Chucked Parts The VL 3 DUO turning machines combine the technological developments of recent years, including pick-up automation and the TrackMotion [...] design of the cnc machine – and creates an extremely efficient production system offering maximum productivity with minimal space requirements. Like every EMAG modular turning machine, the VL 3 DUO mul [...] turnover station between the two machining operations. The TrackMotion automation system offers everything required for compact manufacturing on the VL 3 DUO turning machine: a spacious parts storage unit

professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system The use of different workpiece zero points General [...] significance You will be able to program more complex turning, drilling and milling operations You will be able to program directly at the machine and edit and optimize existing CNC programs to suit new [...] Drilling and milling with C- and Y-axis Transformations Prerequisite Basic knowledge of general turning and milling technology Participants Operators, setters, supervisors, team leaders, planning engineers