Searched for "Vertical Turning Machines"

years ago, the machining times for armature shafts, for example, were approximately 20 to 25 seconds. The K 160 gear hobbing machine has, for the past several years, been the world's only machine to reduce [...] Hobbing Machines K 160 Module range: mm 0.3 - 2.5 Workpiece dia., max.: 100 mm | 4 in Workpiece length, max.: 1,000 mm | 39.5 in Send inquiry Your Gear Hobbing Solution! The K 160 gear hobbing machine combines [...] of gear cutting. Whether used for dry or wet machining, customized automation equipment and an extensive technology package make the K 160 gear hobbing machine an optimal high-speed hobbing center for gear

Welding Machines ELC 1200 V Workpiece dia., max.: 300 mm | 12 in Workpiece length, max.: 1,200 mm | 47 in Workpiece length, min.: 50 mm | 2 in Send inquiry ELC 1200 V Vertical Laser Processing Machine for [...] processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The ELC 1200 V offers maximum flexibility [...] to the machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser

grinding. EMAG offers a great number of grinding processes on a variety of grinding machines. Vertical grinding machines, like the VLC 100 GT, provide perfect conditions for the highly productive, automated [...] of grinding include the capability to machine hard materials and very precise process in terms of size and shape. Grinding is generally used at the end of a machining process to guarantee the highest degree [...] necessary because many classic production technologies, such as turning, do not achieve the required level of precision or leave behind machining marks (e.g. scroll) on the workpieces; which must be removed

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders

new machine - with full technological performance. Pick-up principle: process stability through mechanical guidance The VSC 400 DDS is based on the concept of a vertical pick-up turning machine with a [...] typical batch size structure is two to five workpieces per order. With this high level of vertical integration, any machine downtime has a direct impact on delivery capability. When the existing gear production [...] production after just a few weeks. The basic mechanical structure of the machine was intact and the employees were familiar with the machine concept - ideal conditions for a quick modernization. Technological

shafts. It includes VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines. Rotor Shaft for Electric Motors in [...] hardening and grinding. Soft and hard machining is performed on standard VL and VT series machines. Soft and hard machining is performed on standard VL and VT series machines. By clicking on "Load video," you [...] taking only seconds on a MIND hardening machine. This is followed by finishing the outside of the electric motor shaft in OP 60 on VT machines. The machining operation of four-axes is not only extremely

extremely precise machining of individual parts, prototypes, and small series, as well as the VTC 200 CD shaft turning machine, which features a center drive for simultaneous 4-axis machining with short cycle [...] are not needed for dry machining with the SG 160. The VLC-GT series, which EMAG is also presenting at the AMB, offers a similar combined machining operation. With these machines, different technologies [...] the machine manufacturer has been advancing data-based networking of its production solutions for some years. This makes it possible, for example, to determine the status and OEE values of a machine with

Commercial) Take advantage of this opportunity to join the world's leading manufacturer of CNC vertical turning machines through our international trainee program. Your career start During the 18-month EMAG trainee

point is that, on the one hand, we can control and influence the turning process and the entire laser welding process on EMAG machines if the customer so wishes. On the other hand, we keep an eye on the [...] problems on the guideways. We have this challenge under control with our machine," says Jannik Röttger. In general, the entire EMAG machine concept is designed for the highest productivity level and durability [...] comprehensive cooling concept ensures good thermal stability, the Mineralit machine base minimizes vibrations and a machine shuttle outside the work area forms an ideal interface to downstream automation

and a high machine weight, which has a vibration-damping effect on the process. Vertical and horizontal hobbing machines from EMAG SU Vertical hobbing machines The vertical hobbing machines can be equipped [...] or also for worms and rotor milling. On the machines, both dry machining and wet machining with emulsion or oil cooling lubricant are possible. All machines are CNC-controlled and are equipped with a directly [...] with an automation system. More information Horizontal profile milling machines: These machines are specially designed for the machining of worms and rotors and have high torques on the table and milling spindle

ly consists of four steps: turning the blank, rough-machining the tooth profiles, hardening, and hard finishing. In the first step, the gear blanks are machined on vertical lathes. This is followed by [...] with a unified modular machine system. The most effective levers are: machining in a single setup, integrated automation, and the combination of multiple processes on a single machine. [...] EMAG offers machines, technologies, and automation solutions tailored to every gear component, all from a single source. Complete process chains for gear components - from soft to hard machining Gears, bevel

processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The ELC 1200 V offers maximum flexibility [...] to the machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser [...] The vertical laser processing machine ELC 1200 V is designed for workpieces up to 1200 mm in length and impresses with its fast processing, a small footprint and extreme ease of operation. In addition

milling machine. The heavily ribbed machine base of the EMAG SU machines ensures high rigidity and excellent vibration damping when machining large rotors and worm shafts. The EMAG SU machines offer a [...] and rotors with minimal non-productive times. Machines for your requirements ( 2 ) machines found Profile milling machines CLC 260 H-FR Profile milling machines CLC 500 H-FR We have the right solution for [...] Milling worms and rotors on horizontal and vertical gear cutting machines Profile milling of worms, lobes and rotors places particularly high demands on the machines and the process. The focus here is on high

(electric motor) More information Machines for your requirements ( 3 ) machines found Laser Welding Machines ELC 1200 V Laser Welding Machines ELC 600 Laser Cleaning Machines LC 4-2 We have the right solution [...] disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] Technology Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is its easy integration in manufacturing systems

its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen

disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] in manufacturing lines or as a standalone machine The LC 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter [...] Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning machine for i

DUO. The VL 3 DUO turns chucked parts on two spindles with TrackMotion automation. EMAG Turning Solutions – twin-spindle chucked-part and shaft turning, ready for automation Our turning lineup covers both [...] you! Live machining demos, the U.S. ECM rifling premiere, and an Oktoberfest evening in Farmington Hills, MI: ECM rifling machine in the U.S., on display in Michigan. Electrochemical machining produces [...] overseas. ECM Rifling Machine – consistent barrel profiles, now produced and tested in the U.S. You’ll see our ECM rifling machine in the United States running live. Electrochemical machining shapes barrel rifling

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders

panel for optimum ergonomics and overview in machine control 2. User-friendly operation The integrated QWERTY keyboard enables fast and precise input. The machine control panel provides direct access to frequently [...] protection levels and precision management of user rights. Machine functions can be conveniently defined and deselected via masks. The vertical shortcut bar enables quick access to important functions such [...] with FANUC iHMI Our 19'' control panel with FANUC iHMI was specially developed for the VL and VT vertical lathes and combines state-of-the-art technology with intuitive operation. The advantages 1. Ergonomic

More information Machines for your requirements ( 5 ) machines found Laser Welding Machines ELC 1200 V Laser Welding Machines ELC 160 Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 Laser Welding [...] disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] and ensure component warpage is kept to a minimum. The relevant component parts can thus be finish-machined cost-efficiently and then welded – heading for the assembly line without needing further work. Laser

robot arm picks a workpiece from a container and places it on the conveyor belt of a VL 4 vertical turning machine. The Bin Picking automation solution The MRC robot cell offers advanced bin-picking fun [...] and unloading two machine tools. Link-up of machine tools MRC cells play a central role in the link-up of several processing steps. They transport workpieces between different machines and thus enable a [...] containers such as mesh boxes, wire baskets and pallets and feed them to the machine tools. Loading and unloading of machine tools The primary function of MRC cells is the automated handling of workpieces

mechanical machining of metal, undesired burrs frequently occur. These can be removed using special tools. In addition, the component is given a chamfer. Flow-turning deburring Flow-turning deburring is [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation [...] is a forming process. With this process, the chamfer is formed using a flow-turning deburring tool and the burr on the face is removed using secondary blades. Using a combined tool, the toothing is smoothed

cylindrical grinder is the right choice. Additionally, the vertical grinding machine VTC 315 DS serves as a production tool for the machining of challenging shaft-type components Workpieces The Right [...] between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with the HG Series machine for cylindrical grinding from EMAG. Cylindrical grinding for [...] with productivity: freedom in design and production processes… More information Machines for your requirements ( 6 ) machines found Customized – External Grinding – HG HG 204 Customized – External Grinding

are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for [...] for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 500 mm. The electronic helical guide makes it [...] Shaping Machines CLC SZ Series Module, max.: 10 mm | 0.5 in Workpiece dia., max.: 500 mm | 19.5 in Axial travel: 500 mm | 19.5 in Send inquiry Highly Flexible Gear Shaping Machines for Gear Machining of Shafts

are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for [...] for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 500 mm. The electronic helical guide makes it [...] gearwheels and shafts on the same machine. The shaft length can vary wildly, depending on the machine configuration, and is checked on a case-by-case basis. The machine can also be used for wide toothing