Searched for "Vertical Turning Machines"
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its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen
milling machine. The heavily ribbed machine base of the EMAG SU machines ensures high rigidity and excellent vibration damping when machining large rotors and worm shafts. The EMAG SU machines offer a [...] and rotors with minimal non-productive times. Machines for your requirements ( 2 ) machines found Profile milling machines CLC 260 H-FR Profile milling machines CLC 500 H-FR We have the right solution for [...] Milling worms and rotors on horizontal and vertical gear cutting machines Profile milling of worms, lobes and rotors places particularly high demands on the machines and the process. The focus here is on high
existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders
n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] one compares grinding and hard turning of the same component, it can be seen that hard turning or skiving enables energy savings of up to 90%. In addition, the machining time is significantly reduced. [...] . This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously
disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] in manufacturing lines or as a standalone machine The LC 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter [...] Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning machine for i
robot arm picks a workpiece from a container and places it on the conveyor belt of a VL 4 vertical turning machine. The Bin Picking automation solution The MRC robot cell offers advanced bin-picking fun [...] and unloading two machine tools. Link-up of machine tools MRC cells play a central role in the link-up of several processing steps. They transport workpieces between different machines and thus enable a [...] containers such as mesh boxes, wire baskets and pallets and feed them to the machine tools. Loading and unloading of machine tools The primary function of MRC cells is the automated handling of workpieces
mechanical machining of metal, undesired burrs frequently occur. These can be removed using special tools. In addition, the component is given a chamfer. Flow-turning deburring Flow-turning deburring on [...] hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer the right and left sides of the gear without interrupting the main machining operation [...] on the SCT 3 is a forming process. With this process, the chamfer is formed using a flow-turning deburring tool and the burr on the face is removed using secondary blades. Using a combined tool, the toothing
More information Machines for your requirements ( 6 ) machines found Laser Welding Machines ELC 1200 V Laser Welding Machines ELC 160 Laser Welding Machines ELC 160 HP Laser Welding Machines ELC 250 DUO Laser [...] disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 We have the right solution for you! EMAG worldwide Do you have questions or need more detailed information? Please contact us! Worldwide Contacts
are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for [...] for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 500 mm. The electronic helical guide makes it [...] gearwheels and shafts on the same machine. The shaft length can vary wildly, depending on the machine configuration, and is checked on a case-by-case basis. The machine can also be used for wide toothing
cylindrical grinder is the right choice. Additionally, the vertical grinding machine VTC 315 DS serves as a production tool for the machining of challenging shaft-type components External cylindrical grinder [...] freedom in design and production processes… More information Machines for your requirements ( 6 ) machines found Universal Cylindrical Grinding Machines W 11 CNC External Cylindrical Grinders HG 204 External [...] between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with the HG Series machine for cylindrical grinding from EMAG. Cylindrical grinding for
are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for [...] for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 500 mm. The electronic helical guide makes it [...] Shaping Machines CLC SZ Series Module, max.: 10 mm | 0.5 in Workpiece dia., max.: 500 mm | 19.5 in Axial travel: 500 mm | 19.5 in Send inquiry Highly Flexible Gear Shaping Machines for Gear Machining of Shafts
Vertical Gear Hobbing Machines CLC Series Module range: mm 0 - 10 Workpiece dia., max.: 500 mm | 19.5 in Workpiece length, max.: 800 mm | 31.5 in Send inquiry CLC Series: Vertical Gear Hobbing Machines [...] SU The CLC series are universal gear hobbing machines for workpieces with a diameter of 200 to 500 mm. Highly Flexible Gear Hobbing Machines for Gear Machining of Shafts, Gear Wheels, and Worm Gears On the [...] Additionally, the machine can be equipped with a chamfering and deburring station at the 90° position of the ring loader. The hobbing machines are excellent solutions for machining gearwheels, worm gears
to high machining quality, low cycle times are also to be achieved. This is precisely where EMAG is practically the leader in the field of hard machining of shafts. Whether horizontal or vertical machining
350 GT—Turning and Grinding in One Machine The abbreviation “GT” stands for “grinding” and “turning.” It signifies the main strengths of the VLC GT machine: The combination of grinding and turning (and [...] Costs The combination machining, comprises of both (hard) turning and grinding, ensures rapid processes and high machining quality. The residual machining allowance after turning is just a few millimeters [...] grinding internal boreholes. The VLC 350 GT turning/grinding machine is also perfect for small batch production. The machine has enough space in its machining area to accommodate a variety of different
transported out of the machine by a swiveling motion of the rotary table and unloaded by a robot. Overall, this solution has an enormous production speed - partly because the machine with its rotary table [...] millimeters can be machined in the ELC 6. The whole solution from a single source In principle, EMAG scores with a comprehensive technology portfolio in this field of application, because the machine builders have [...] applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that ensures transport between the machines, EMAG adapts
not only necessary for brake disc production, but are also benefits on all EMAG machines. As a specialist in the vertical manufacturing of brake discs, EMAG has already worked with a variety of different
through the production lines at high speed and with short set-up times. As a specialist in the vertical machining of brake disks, EMAG has already implemented numerous tailor-made turnkey solutions in close
hard machining of chucked components. The user has a wide range of options including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements [...] batches to be reliably machined using turning and hard turned to finish quality, only grinding (after hard pre-turning) in areas where quality and process reliability require it. The machine works with the EMAG [...] 200 GT – The optimal machining technology for the shortest cycle times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post
EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Machines for your requirements ( 1 ) machines found Brake Disc Grinding Machines VLC 450 [...] is used in a proven machine, the ELC from EMAG LaserTec, which includes either two (DUO) or three (TRIO) rotary tables and an in-machine handling system. The blank disc is turned beforehand, and after [...] a metallurgical bond to the base material. Like laser cladding does. Consequently, complex pre-machining operations are necessary to bond the layer. Additional advantages of the EMAG/WECODUR technology
r to build a turning machine with a pick-up work spindle that traveled the main axes while the tooling systems remained stationary. This concept flipped turning on its head. Every machine of the VSC series [...] EMAG - Turning, milling, drilling, grinding EMAG's roots go back to 1867 and the establishment of a foundry and machine tool company in Bautzen/Saxony. Since its reestablishment in 1952, not far from its [...] its present headquarters at Salach – between Stuttgart and Ulm – EMAG has manufactured turning machines. In the beginning these were simple engine and bar lathes, followed – in the 1960s – by turret lathes
series in combination with the vertical turning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with the SCS stacking cells, EMAG machines become compact, fully automated [...] option for existing EMAG machines Machines for your requirements ( 14 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Horizontal Gear Hobbing Machines K 160 Horizontal Gear [...] highly efficient production with EMAG machines from a single source. Advantages SCS Stacking Cell Perfect solution for machines of the VL and VT series and hobbing machines of the K series from EMAG Koepfer
process chain, from soft to hard machining. Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG [...] Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI
angle effects 3 Machining process – turning Turning processes and tools Conditions of contact, tool life criteria Clamping methods for turning Different action angles for turning Machining process – internal [...] of hard turning Functional principle of hard turning Machine requirements Uneven spacing, number of blades Blade designs Application examples Fundamentals of dry machining Why dry machining? Heat flow [...] internal machining Types of internal machining Application tips Various technical aids Machining process – drilling Properties of drilling Distribution of forces in the drilling process Modular drills Correcting
unloading process through vertical arrangement Good thermal stability of the machine thanks to integrated cooling concept Good vibration damping thanks to mineralite machine base The process cutting fluids [...] largely on the surface treatment in addition to the material properties. In this context, hard machining technologies, especially grinding, play a central role. The aim is to apply a coating to the brake [...] brake disc that shows as little material loss as possible during the braking process. This makes machining a major challenge, as a lot of material needs to be removed in as short a time as possible with
company machines metal components, manufactures gears, uses laser welding or electro-chemical machining, EMAG can provide state-of-the-art machinery – from stand-alone pick-up turning machines to complete [...] ABOUT THE SHOW Our Highlights: VL 3 DUO Turning Machine EMAG‘s exhibit will include a demonstration of the manufacturing capabilities of the VL 3 DUO Turning Machine, which is available with our pick and [...] These machines can also be automated to increase production efficiency. More Information VT 4 Turning Centers Short cycle times, high precision and safe processes are what distinguish shaft machining on VT