Searched for "Grinding Machines"

Scroll-free Turning Universal Grinding Vertical turning Electro-Chemical Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces through the anodic… [...] possibilities for fine machining. With scroll-free turning, you are able to produce… More information Universal grinding of chucked components involves the combined internal and external grinding of a workpiece [...] workpiece on one machine. Even complex geometries… More information Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning

and finish-machined components. Advantages VTC 100 Shorter cycle times through 4-axis machining Less investment required in sensors, as the machine axes are direct driven and the machine’s control system [...] Vertical Shaft Machining The strength of the VTC 100 Vertical Turning Machine lies in the production of large quantities of shafts with diameters up to 400 mm. Full integration into the EMAG machine concept including [...] the machine Reduced idle times through cycle time-concurrent loading and unloading The machine can be used as a stand-alone or in a production line The compact, vertical construction of the machine features

chain for flange machining look like? Which EMAG machines are particularly suitable for housing machining? What tolerances and surface qualities can be achieved in flange and housing machining? In which industries [...] increased in the machining of housings and flanges? EMAG offers solutions for machining housings and flanges in coordinated operations on link-up machines. The components are fully machined in this process [...] milling, drilling, and grinding processes under one roof. Differential housings and components for azimuth drives: Focus on complete machining At EMAG, differential housings are machined in three to four operations

for Brake Disc Machining The demand for high volumes and fast cycle times not only applies to brake disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs [...] of Technologies Hard turning / grinding Laser cladding Laser Cleaning The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of [...] Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information All technologies Machines for your requirements

rework : controlled coating thickness reduction minimizes the amount of grinding required Grinding process and process integration Grinding coated brake discs reduces the surface roughness from 60 µm to the [...] and technical limits.… More information Machines for your requirements ( 2 ) machines found Laser Coating Systems ELC LMD Series Customized – Turning/Grinding Chucked Components – VLC/VSC VLC 450 DG We [...] deformation of the brake disc during grinding poses a particular challenge, as optimum process forces must be found. Data-based process integration can reduce wear on the grinding wheels by up to 30% and significantly

VLC 400 Vertical Turning Machine for the Productive Machining of Large Chucked Parts VLC 400 Vertical Turning Machine - Workarea The VLC 400 vertical pick-up turning machine gives the user nearly unlimited [...] mm | 19.5 in Send inquiry VLC 400 Vertical Turning Machine for the Productive Machining of Large Chucked Parts The VLC 400 is a vertical turning machine that offers great versatility for the manufacture [...] one or more machines from the VLC series. The largest machine in the VLC series, the VLC 400 is designed for chucked parts up to 400 mm in diameter. The core of the VLC vertical turning machine is a base

instead of grinding in the production of rotor shaft laminated cores. Since EMAG manufactures not only vertical turning centers but also grinding machines, the decision of whether grinding or turning should [...] millimeters, the machines are able to fully exploit their qualities: Simultaneously: The machining process is performed with four axes, from two sides simultaneously. To this end, the machine is equipped with [...] to 10-times faster than grinding or longitudinal turning). Scroll-free turning has many advantages for the user: The possibility of creating twist-free surfaces with hard machining Very short cycle times

EMAG - Turning, milling, drilling, grinding EMAG's roots go back to 1867 and the establishment of a foundry and machine tool company in Bautzen/Saxony. Since its reestablishment in 1952, not far from its [...] to build a turning machine with a pick-up work spindle that traveled the main axes while the tooling systems remained stationary. This concept flipped turning on its head. Every machine of the VSC series [...] manufacturing cell, the pick-up spindle ensures that the machine loads itself very quickly and efficiently at practically no extra cost. Nowadays, these machines – the same in design, differing only in the tooling

systems Gear and drive components Gear grinding machines Planetary roller screws and precision motion screws critical for hand, arm and joint movement ECM machines Profiling gears Connect with EMAG at the [...] process expertise to make that possible through: Precision turning, grinding and gear manufacturing systems ECM and advanced machining technologies Integrated automation and robot cells Multi-process production [...] manufacturers not just as a machine supplier – but as a process and production partner. EMAG Applications for Humanoid Robot Components: VL series vertical turning machines Flex spline Wave generators

life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance-free machining area envelope Dry machining is easy with the VSC as [...] offers highly favorable chip flow conditions that make even dry machining an uncomplicated process. All machine modules, including the machine base of MINERALIT® polymer concrete and its integrated tooling [...] Every machine is a production cell that utilizes the pick-up spindle to load itself Short travel distances and machining times Multifunctional production tool: turning, drilling, milling, grinding and other

components - from soft turning through hard turning and grinding to gear cutting. Using real-world workpiece examples, we demonstrate how complete-machining within a production line eliminates sources of error [...] learn about the workpieces that determine the performance of humanoid robots and how those can be machined: Circular splines with high-precision internal gear teeth Flexsplines as thin-walled, flexible shaft [...] reduced through the targeted combination of manufacturing processes - such as pre-milling and finish grinding.

life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance-free machining area envelope Dry machining is easy with the VSC as [...] offers highly favorable chip flow conditions that make even dry machining an uncomplicated process. All machine modules, including the machine base of MINERALIT® polymer concrete and its integrated tooling [...] Every machine is a production cell that utilizes the pick-up spindle to load itself Short travel distances and machining times Multifunctional production tool: turning, drilling, milling, grinding and other

replacement may be needed sooner. Pay attention to the machine’s condition and production. Particularly in the case of turning and grinding machines, the hazard risk due to high speeds and enormous centrifugal [...] Safety Window Send inquiry Replacing the safety window Your machines safety windows should be replaced at least every 10 years. If exposed to extreme stressors, for example due to cooling lubricants, a [...] the use of cooling lubricants reduces the service life of safety windows. You should replace the machine’s safety window if it shows any sign of damage or appears to be brittle, as the risk of breaking increases

ECL-ENISE specializes in hard machining and surface integrity analysis. UNIBO focuses on innovative technologies for gears. EMAG SU develops new processes for grinding gear geometries and evaluates their [...] common goal Each partner plays an important role in the FATECO project: MGEP leads the cryogenic grinding studies and the development of predictive models. SIDENOR contributes its know-how in steel production

milling to hardening and grinding. Soft and hard machining is performed on standard VL and VT series machines. Soft and hard machining is performed on standard VL and VT series machines. By clicking on "Load [...] VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines. Rotor Shaft for Electric Motors in 47 Seconds As the [...] taking only seconds on a MIND hardening machine. This is followed by finishing the outside of the electric motor shaft in OP 60 on VT machines. The machining operation of four-axes is not only extremely

pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is flipped by the EMAG TrackMotion system [...] the HLC 150 gear hobbing machine from EMAG Koepfer is used to cut splines. This machine, too, is loaded and unloaded by the loading gantry. The parts are fed into the machining area by the internal automation [...] 000 parts per year. A total of eight operations are involved, all executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors

surfaces that are free from machining marks with very short cycle times. This allows us to achieve surface qualities that in the past were only achievable through grinding, with scroll-free turning. In

Brands The technologies presented in the EMAG Group are exceptional in the machine tool industry in terms of their complexity and quality. The subsidiaries within the EMAG Group and the brands represented [...] to continuous ongoing technological development of the entire product range. Whether individual machines or complete manufacturing systems, whether for a part supplier, OEM, or manufacturer, EMAG offers [...] milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI (EMAG SU) Gear Cutting Solutions

aerospace applications. Our technologies for ECM rifling, artillery shell production, turning, grinding and gear machining enable efficient, high-precision manufacturing of mission-critical components. With automation

maximum machine performance More articles in our EMAG blog Our video highlights We have new videos for you! Our preview list shows you all new EMAG video highlights. Precision profile grinding of double [...] double helical gears - GP 500 H How Zoerkler uses EMAG machines to produce heavy gears for precision drives ECM Rifling for highest precision EMAG x PENN: Partnership for forward-looking automation solutions

industrial solutions, from CNC machinery, laser cutting systems, press brakes, lathes and milling machines to grinding technology and advanced metalworking equipment. As one of the most significant international [...] MAKTEK Eurasia serves as a major hub for showcasing cutting‑edge developments in machine tools, metal and sheet‑metal processing technologies, tool holders, cutting equipment, quality control and measurement

exhibiting at JIMTOF, one of the world’s leading machine tool exhibitions, where we will present our latest manufacturing solutions for turning, grinding gear hobbing and ECM technologies. In particular

surface treatment in addition to the material properties. In this context, hard machining technologies, especially grinding, play a central role. The aim is to apply a coating to the brake disc that shows [...] through vertical arrangement Good thermal stability of the machine thanks to integrated cooling concept Good vibration damping thanks to mineralite machine base The process cutting fluids used are a mineral oil-free [...] shows as little material loss as possible during the braking process. This makes machining a major challenge, as a lot of material needs to be removed in as short a time as possible with minimal tool wear

production systems do not come from individual machines, but from the interaction of their processes. The path from individual machining processes through combined machine concepts to cross-technology turnkey solutions [...] production system: All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work area for shorter [...] for yourself how a complete system is created that delivers more than the sum of its individual machines - for reproducible quality and maximum efficiency.

highly dynamic drive systems and stable machine designs. EMAG machines feature heavily ribbed, rigid machine bases that minimize vibrations and hold consistent machining quality. Directly driven work tables [...] Drilling – Precision Machining of Complex Contours Using CNC milling and CNC drilling, EMAG machines produce complex workpieces like worms, rotors, and rotary pistons. High-performance machines and flexible [...] drilling and other operations in a single setup. High machine stability: Heavily ribbed machine bases with excellent vibration damping ensure consistent machining quality – even under high cutting forces. Flexible