Searched for Grinding Machines

surface treatment in addition to the material properties. In this context, hard machining technologies, especially grinding, play a central role. The aim is to apply a coating to the brake disc that shows [...] through vertical arrangement Good thermal stability of the machine thanks to integrated cooling concept Good vibration damping thanks to mineralite machine base The process cutting fluids used are a mineral oil-free [...] shows as little material loss as possible during the braking process. This makes machining a major challenge, as a lot of material needs to be removed in as short a time as possible with minimal tool wear

surface. The technology is used in a proven machine, the ELC from EMAG LaserTec, which includes either two (DUO) or three (TRIO) rotary tables and an in-machine handling system. The blank disc is turned [...] turned beforehand, and after coating only cooling and grinding are required. The latter is conducted by double-side face grinding, which enables highest feed rates at high efficiency. These processes can be [...] fast cycle times not only applies to brake disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information We have the right

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grindingmachines. Rotor Shaft for Electric Motors in 47 Seconds As the [...] system expertise. Machines for your requirements ( 10 ) machines found Modular VL VL 2 Modular VL VL 4 Modular VL VL 6 Modular VL VL 8 Laser-Welding Machines ELC 160 ECM / PECM Machines PI 800 Modular Shaft [...] Shaft Machining VT VT 2 Modular Shaft Machining VT VT 4 / VT 200 Customized Shaft Machining VTC VTC 200 CD Customized Shaft Machining VTC VTC 315 DS We have the right solution for you! We're here for you

supplier for the complete process chain of brake disc production, from soft machining and laser coating to the final grinding process. [...] This involves integrating HPL Technologies' WECODUR ® assemblies for laser cladding into the EMAG machine platform. This will enable automotive manufacturers and brake disc producers to use far-reaching

our machines, technologies and webinars. Subscribe now! Machines for your requirements ( 2 ) machines found Machining Centers & Milling Machines VSC 315 DUO KBU Machining Centers & Milling Machines VSC [...] to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More [...] Machining Centers & Milling Machines VSC 315 TWIN KBG Workpiece length, max.: mm/in 280/11* Workpiece dia., max.: 160 mm | 6.5 in Ball diameter max.: 30 mm | 1 in Send inquiry VSC 315 TWIN KBG two-spindle

multi-spindle machine offers a cost effective solution for machining in two operations. Featuring two separate machining areas allows the two overhead slides to be programmed independently. Each machining area [...] multi-spindle machines have a MINERALIT® polymer concrete machine base, the damping properties of which are 8 times those of cast iron. Simple, flexible workpiece handling on all VSC series machines, including [...] multi-spindle machines, includes loading and unloading from either the right or the left. VSC DUO Multi-Spindle Machine for Medium and Large Batch Production VSC DUO multi-spindle machines have the smallest

turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each case. The result: The energy requirement per machined volume is extremely different. For [...] future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex machine tool and its peripheral devices, in which a [...] seen with different machine concepts. Automation, for example, has a massive impact on energy consumption, as each additional workpiece handling requires energy. "Conversely, machines that can be easily

ideal for dry machining) The hydro-static bearings of the work spindle in Z-axis guarantee outstanding component quality and an extended tool life for soft and hard machining All machine assemblies with [...] automatic lathes are high-performance, high-precision vertical multi-spindle machines for mass production, simultaneously machining two workpieces. The VSC 160 TWIN series of automatic lathes combine high-yield [...] automatic lathes are used to simultaneously machine large batches of workpiece pairs with identical operating cycles on a minimum footprint. A single machining area features two work spindles and the overhead

Multi-Spindle Machines – VSC 160 TWIN The VSC 160 TWIN automatic lathes are high-performance, high-precision vertical multi-spindle machines for mass production, simultaneously machining two workpieces [...] ideal for dry machining) The hydro-static bearings of the work spindle in Z-axis guarantee outstanding component quality and an extended tool life for soft and hard machining All machine assemblies with [...] injector bodies, EMAG offers turning centers for soft machining by chipping, induction hardening machines by eldec, and electro-chemical machining centers for deburring or inner… More information

life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance-free machining area envelope Dry machining is easy with the VSC as [...] features added. For such requirements the VSC 500 production machine offers complete-machining in a single setup. Large Workpieces Efficiently Machined on the Automated VSC 500 Lathe The VSC 500 features an [...] The front wall of the machine features the permanently fixed, and therefore very sturdy, 12-station turret for stationary turning and driven drilling / milling tools. Every machine is a production cell

life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance-free machining area envelope Dry machining is easy with the VSC because [...] the raw-part and unloads it again once it has been machined, carrying out all required travels, even those that have to be made during the machining process? The answer is obvious: an enormous amount of [...] shortest possible travel distances between the pick-up station and machining area. This reduces idle times to a minimum. The machine base of MINERALIT® and the double-wall construction ensure the best

its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grindingmachines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen [...] worldwide economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece

VLC 400 vertical pick-up turning machine gives the user nearly unlimited equipping options with machining technologies. Whether turning or milling, drilling or grinding – the user has access to the wide [...] one or more machines from the VLC series. The largest machine in the VLC series, the VLC 400 is designed for chucked parts up to 400 mm in diameter. The core of the VLC vertical turning machine is a base [...] concrete. It ensures low-vibration machining for long tool lifetimes and very high machining quality. High productivity and short chip-to-chip times are the result of the machine's top power combined with the

technologies include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction hardening. Linking this vast range of technologies together [...] array of technology-specific machines offering world-class manufacturing with a minimal footprint, short chip-to-chip times and top quality. The family owned, German based, machine tool company is an important [...] American Headquarters for the EMAG Group. With the growth of EMAG’s competitive Modular Standard machine portfolio, accessibility to new users has grown substantially; the Southeast is one of the fastest

drilling, honing, grinding, etc.) are available on this machine making it easy to customize the solution for the production of planetary gears. Some machine highlights include: Machining area with single [...] high-output machines, EMAG offers effective manufacturing solutions for the hard and soft machining of planetary gears. These machines provide a high degree of flexibility and allow for a range of machining operations [...] enhanced by linking several machines. With the modular machine design, changes and adjustments to the production can be implemented easily. Machines for your requirements ( 3 ) machines found Horizontal Gear

interlinking. Another important aspect is that the machine’s structural design has been fundamentally rethought—with a decisive effect: The price of the machine is lower than its predecessor without giving up [...] precision and more rigid machine design for better repeatability in component quality and increased ease of maintenance. For instance, operators benefit from great access to the machining area during setup. [...] diameter and a maximum length of 800 millimeters. The machine features X, Y and Z-axes to position the inductors, one or several C-axes for the various machining stations on the rotary table, up to five temperature

for example, soft machining, hardening and hard machining take place in direct succession and numerous technologies from turning, drilling and milling to induction hardening and grinding are used. Throughout [...] especially in e-mobility. For example, EMAG is currently developing two production systems for machining a rotor shaft for European customers. With the introduction of EMAG Systems, EMAG plans to present

the production of weight-optimized clutch components, for example, by combining a forged and then machined hub with a formed sheet metal part. “This basically explains the success of our technology,” says [...] holistic solutions. This is why we take responsibility for the entire process technology, from machining through the laser welding process itself, up to thermal joining and high-precision ultrasonic inspection [...] expanding their laser process and application know-how. For example, they have already designed machines with laser cleaning processes. The process uses high-performance lasers to effectively remove residues

transported out of the machine by a swiveling motion of the rotary table and unloaded by a robot. Overall, this solution has an enormous production speed - partly because the machine with its rotary table [...] millimeters can be machined in the ELC 6. The whole solution from a single source In principle, EMAG scores with a comprehensive technology portfolio in this field of application, because the machine builders have [...] turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that ensures transport between the machines, EMAG adapts to the customer's

EMAG offers another advantage: the machine manufacturer also develops tailor-made production technology for upstream turning processes on the disk blank and final grinding processes on the fully coated brake [...] disk using a laser welding process. So, almost no material is lost.” A look at the details of the machine reveals exactly how this process works. It contains a turntable with five stations, on which each [...] director of EMAG LaserTec, about the benefits of laser metal deposition and the corresponding new machine, ELC 450 LMD. Read more on our blog: “We are developing a comprehensive solution for coating brake

EMAG has developed a machine for this too, with the result that EMAG truly can offer the complete process chain from machining of castings to laser metal deposition to grinding. This broad practical and [...] infrastructure of the relevant user must be considered. How do the parts get to the machine, and in what condition? How is the machine loaded and unloaded? What is the downstream process? These are all aspects [...] which fully satisfy the above requirements, have a lot more in common with machine tools than with typical welding systems. Machines for laser cleaning Producing flawless welds still requires proper preparation