Searched for "Vertical Turning Machines"

coupled with top machining quality guarantee productive manufacturing of these workpieces. Overview of workpieces Filter ( 44 ) workpieces found Filter All sectors Agricultural machines Automotive Aviation [...] All component groups Electric motor for e-bikes Agricultural Machines Railway Wheels & Brake Disks Construction Vehicles PECM for the Machining of Blisks Combustion engine Electric motor Transmission / [...] Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning Synchronous

first vertical turning machine with pick-up spindle in 1992, it set new standards in the automotive industry. Today, the EMAG Group and its subsidiaries offer a wide range of standardized machines and [...] broad knowledge and support from the group, which will allow us to accelerate the development of new machines. Our customers will continue to receive the quality they expect from us, and will also benefit from

315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining in a single [...] single setup The machine has one milling spindle (hard machining only) or two milling spindles (for soft machining) mounted on an NC swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° [...] operating the machine via technology screens. Depending on the machine type, a variety of basic and monitoring functions are available. For fast programming of specific ball track shapes, the machine can be equipped

purchased a new VSC machine for the soft machining of ball hubs – a machine that had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended [...] t operations. On the new shop floor, two linked VSC machines from EMAG for the double-sided machining of articulated joints were launched. A turning station in the middle of the small line ensured the [...] 2001, they invested in the VL 3 and VL 5 modular standard machines, used for the machining of ball hubs. Then in 2015 branched into shaft machining with the purchase of a VT 2-4 – once again, Bäringhaus &

g solutions. That is due to the high degree of automation and the vertical structure of its pick-up machines. This allows the machines to be positioned very close to manufacturing cells, which can then [...] note that all its components come from a single provider: from the machines (VL 8 turning centers from EMAG, used for all the machining work), robotic handling, and automation, through to the peripherals [...] which is carried out on two machines due to the cycle time, all the turning work on the first side of the brake drum is done, both inside and outside. The part is turned over between OP 10 and OP 20,

ECM / PECM Machines PI ECM / PECM Machines PS - Premium Standard Modular Shaft Machining VT VT 2 Modular Shaft Machining VT VT 4 / VT 200 Customized Shaft Machining VTC VTC 200 CD Customized Shaft Machining [...] shafts. It includes VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines. Rotor Shaft for Electric Motors in [...] hardening and grinding. Soft and hard machining is performed on standard VL and VT series machines. Soft and hard machining is performed on standard VL and VT series machines. Assembled Rotor Shafts The bearing

conveyors, the machine can be very easily integrated into manufacturing systems. Machines for your requirements ( 2 ) machines found Machining Centers & Milling Machines VSC 315 DUO KBU Machining Centers & [...] two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight ball raceways in joint housings, axle journals, , ball hubs, joint hubs and [...] Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information

160 TWIN automatic lathes are high-performance, high-precision vertical multi-spindle machines for mass production, simultaneously machining two workpieces. The VSC 160 TWIN series of automatic lathes combine [...] ideal for dry machining) The hydro-static bearings of the work spindle in Z-axis guarantee outstanding component quality and an extended tool life for soft and hard machining All machine assemblies with [...] automatic lathes are used to simultaneously machine large batches of workpiece pairs with identical operating cycles on a minimum footprint. A single machining area features two work spindles and the overhead

and wet machining. Horizontal K 300 CNC-Machine for precise gear hobbing The EMAG Koepfer K 300 CNC-Machine employs a variety of gear cutting technologies: gear hobbing, soft and hard machining, skiving [...] precision achieved on the K 300 Gear Hobbing Machine, with its nine activated CNC axes is the result of a machine base in wet-mix aggregate, featuring motion guideways in all linear axes. The closed-loop [...] closed-loop frame construction of the CNC-Machine ensures highest possible rigidity of tailstock and work spindle, even under the greatest possible clamping and machining forces while gear hobbing. Furthermore

extremely precise machining of individual parts, prototypes, and small series, as well as the VTC 200 CD shaft turning machine, which features a center drive for simultaneous 4-axis machining with short cycle [...] are not needed for dry machining with the SG 160. The VLC-GT series, which EMAG is also presenting at the AMB, offers a similar combined machining operation. With these machines, different technologies [...] the machine manufacturer has been advancing data-based networking of its production solutions for some years. This makes it possible, for example, to determine the status and OEE values of a machine with

passenger cars. EMAG vertical grinders have been specially developed for the productive and high precision manufacturing of these components. Overview Internal and Face Grinding Machines Machine finder ( 1 ) machines [...] machines found VG 110 Chuck dia., max.: 100 / 190 mm | 4 / 7.5 in Internal machining dia., max.: 60 mm | 2.5 in Grinding length, max.: 60 mm | 2.5 in More information [...] Internal and Face Grinding Machines for Small Chucked Components The production of small chucked components often involves very large quantities. In particular, gearbox wheels, planetary gears, sprocket

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders

years ago, the machining times for armature shafts, for example, were approximately 20 to 25 seconds. The K 160 gear hobbing machine has, for the past several years, been the world's only machine to reduce [...] Hobbing Machines K 160 Module range: mm 0.3 - 2.5 Workpiece dia., max.: 100 mm | 4 in Workpiece length, max.: 1,000 mm | 39.5 in Send inquiry Your Gear Hobbing Solution! The K 160 gear hobbing machine combines [...] of gear cutting. Whether used for dry or wet machining, customized automation equipment and an extensive technology package make the K 160 gear hobbing machine an optimal high-speed hobbing center for gear

processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The ELC 1200 V offers maximum flexibility [...] to the machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser [...] The vertical laser processing machine ELC 1200 V is designed for workpieces up to 1200 mm in length and impresses with its fast processing, a small footprint and extreme ease of operation. In addition

water quality or its additives Machines for your requirements ( 3 ) machines found Laser Welding Machines ELC 1200 V Laser Welding Machines ELC 600 Laser Cleaning Machines LC 4-2 Workpieces The Right M [...] disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] Technology Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is its easy integration in manufacturing systems

its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen

existing production lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing [...] roller guiderails in all axes guarantee the longevity of the machine Absolute measuring systems (linear glass scales) in all axes ensure machining accuracy An NC tailstock with large stroke makes resetting [...] cylindrical grinders were designed to be used in manufacturing, making the customization of these machines very important. A wide range of technology and production modules ensure that the cylindrical grinders

n and machining time. The significantly lower energy consumption and shorter machining time for hard turning/skiving is highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes [...] one compares grinding and hard turning of the same component, it can be seen that hard turning or skiving enables energy savings of up to 90%. In addition, the machining time is significantly reduced. [...] . This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously

in, the pre-turning of the two end pieces is started on a total of four VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is [...] executed by EMAG machines. The individual machines and stations are automated and interlinked by robots, loading gantries, pallet conveyors, and EMAG’s own TrackMotion system. OP 10/OP 20: Turning the End Pieces [...] to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard turning (OP 50) in a VTC 200 CD (center

disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] in manufacturing lines or as a standalone machine The LC 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter [...] Cleaning Machines LC 4-2 Footprint: mm 1500 x 3050 Laser capacity: 200 W fibre laser Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5 Send inquiry Standalone LC 4-2 laser cleaning machine for i

Additionally, the vertical grinding machine VTC 315 DS serves as a production tool for the machining of challenging shaft-type components External cylindrical grinder HG 2 Machines for your requirements [...] between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand is met with the HG Series machine for cylindrical grinding from EMAG. Cylindrical grinding for [...] requirements ( 6 ) machines found Universal Cylindrical Grinding Machines W 11 CNC External Cylindrical Grinders HG 204 External Cylindrical Grinders HG 208 External Cylindrical Grinders HG 208 CD External Cylindrical

laser welding machine Machines for your requirements ( 6 ) machines found Laser Welding Machines ELC 1200 V Laser Welding Machines ELC 160 Laser Welding Machines ELC 160 HP Laser Welding Machines ELC 250 DUO [...] disc production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is [...] DUO Laser Welding Machines ELC 6 Laser Welding Machines ELC 600 Workpieces The Right Manufacturing Solution for Every Workpiece Brake disc The demand for high volumes and fast cycle times not only applies

are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for [...] for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 1.500 mm. The electronic helical guide makes it [...] gearwheels and shafts on the same machine. The shaft length can vary wildly, depending on the machine configuration, and is checked on a case-by-case basis. The machine can also be used for wide toothing

350 GT—Turning and Grinding in One Machine The abbreviation “GT” stands for “grinding” and “turning.” It signifies the main strengths of the VLC GT machine: The combination of grinding and turning (and [...] Costs The combination machining, comprises of both (hard) turning and grinding, ensures rapid processes and high machining quality. The residual machining allowance after turning is just a few millimeters [...] grinding internal boreholes. The VLC 350 GT turning/grinding machine is also perfect for small batch production. The machine has enough space in its machining area to accommodate a variety of different

hard machining of chucked components. The user has a wide range of options including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements [...] batches to be reliably machined using turning and hard turned to finish quality, only grinding (after hard pre-turning) in areas where quality and process reliability require it. The machine works with the EMAG [...] 200 GT—The optimal machining technology for the shortest cycle times at any time The turning/grinding center is ideal for the machining of gear wheels. To achieve this, the machine is equipped with a 12-post