Searched for "Vertical Turning"

The SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single clamping operation. Subsequently [...] and after the drilling work is complete, they are finished on a turning machine. This not only saves an enormous amount of space in the manufacturing hall, but also greatly reduces the investment costs [...] commercial vehicles A literally large solution in the field of vertical turning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production of large and very heavy workpieces

Machines Machining Centers Tube and couplings machining centers Turning Machines Technologies Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning Synchronous Support Grinding Universal Cylindrical Grinding Vertical turning Workpieces Articulated cage Azimuth drive Bevel gear

this opportunity to join the world's leading manufacturer of CNC vertical turning machines through our international trainee program. At EMAG I get a deep insight into various business sectors as well as

geometries, safety-critical components, or high quantities: every turning machine is designed for maximum productivity and process reliability. VLC series: Multi-functional thanks to technology integration [...] geometries and high accuracy requirements. VSC series: The vertical pick-up turning machine – a milestone in manufacturing technology. Each VSC is a self-sufficient manufacturing cell with integrated [...] your unit production costs in the long term. Overview: Customized turning machines for chucked components Machine finder ( 12 ) machines found VLC 100 Customized Workpiece dia., max.: 100 mm | 4 in Workpiece

is two to five workpieces per order. With this high level of vertical integration, any machine downtime has a direct impact on delivery capability. When the existing gear production had to be modernized [...] mechanical guidance The VSC 400 DDS is based on the concept of a vertical pick-up turning machine with a pick-up spindle. The workpiece is not inserted into a chuck manually or by a robot, but is picked [...] accuracy of the Varia tool system and thermal stability of the vertical machine enables the production of gears with tolerances in the micrometer range - without 100 percent control. The statistical

production of such rotor shafts. It includes VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and DS-series grinding machines. [...] the shaft, the final interior geometry is created on VL-series turning centers in OP 70 . OP 80 and OP 90 were designed with flexible configuration options of the rotor shaft line in mind. Gearing and [...] has the application know-how that ranges from turning, drilling and milling to hardening and grinding. Soft and hard machining is performed on standard VL and VT series machines. Soft

machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing systems from a single source. The HG

point is that, on the one hand, we can control and influence the turning process and the entire laser welding process on EMAG machines if the customer so wishes. On the other hand, we keep an eye on the [...] subsequent grinding process right from the start. After all, the turning process and central coating parameters should be configured in such a way that the surface produced results in the shortest possible [...] take less than ten minutes - remarkably short! Overall, the vertical concept with a very easily accessible work area offers a high level of set-up friendliness. All change parts are easily accessible

drive with shaft/spindle and nut for precision conversion of turning into linear motion. The Complete Process Chain: From Raw-Parts to Finish Machining Manufacturing screw shafts for planetary roller [...] pre-machined to the approximate final dimensions. OP10 - Precision Turning (VT 2): Pre-machining of the contours is carried out on an EMAG vertical turning machine from the VT series. All diameter increments [...] advantages: End-to-end process chain from a single source: from turning and grinding to thread grinding, EMAG offers all manufacturing technologies from a single source. Optimized machining strategy:

new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the… More information Industry 4.0 SolidProcess Optimization of the hobbing process through

new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the… More information Industry 4.0 SolidProcess Optimization of the hobbing process through

soft to hard machining Gears, bevel gears, and planetary gears: turning, milling, and grinding in a single line Whether gears, bevel gears, or planetary gears - gear components must be manufactured in [...] form compact production lines. This allows all operations - from turning the blank to gear hobbing and hard finishing - to be integrated into a continuous material flow. This reduces lead times and [...] vertical lathes. This is followed by gear hobbing. After case hardening, fine finishing takes place: depending on the quality requirements

director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while the tool is fixed. "We want to use this [...] its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The

production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is

necessary because many classic production technologies, such as turning, do not achieve the required level of precision or leave behind machining marks (e.g. scroll) on the workpieces; which must be [...] number of grinding processes on a variety of grinding machines. Vertical grinding machines, like the VLC 100 GT, provide perfect conditions for the highly productive, automated fine finishing of chucked

machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing systems from a single source. The HG

production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is

toughest gear and let’s talk tolerances. More Information EMAG turning solutions: the VL 3 DUO. The VL 3 DUO turns chucked parts on two spindles with TrackMotion automation. EMAG Turning Solutions – twin-spindle chucked-part and shaft turning, ready for automation Our turning lineup covers both chucked components and shafts in compact, automation-ready machines. The VL [...] volumes. More information on VL 3 DUO Alongside it, the VT 2 turns shaft components — like pinions and rotor shafts — with two tool turrets working at once to cut cycle times, while vertical machining

from a container and places it on the conveyor belt of a VL 4 vertical turning machine. The Bin Picking automation solution The MRC robot cell offers advanced bin-picking functionality for maximum

production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is

new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with the SCS stacking cells, EMAG

and the NC axes. During the subsequent welding process, the vertically arranged workpiece rotates, while the laser optics only move radially towards the workpiece. The welding process with its focused [...] high-precision overturning of this package. The same applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that

production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Hydraulic Cylinders and Piston Rods Piston rods and hydraulic [...] machines found Laser Coating Systems ELC LMD Series Customized – Turning/Grinding Chucked Components – VLC/VSC VLC 450 DG We have the right solution for you! EMAG worldwide Do you have questions or need

solutions possible. These include everything from the first turning and gear cutting operations on a blank, to the grinding of diverse shoulders, and even the final tooth flank grinding step – the [...] machines for shafts and long workpieces are produced, as well as vertical shaping machines. The solutions are powerful, have a modular design and can be flexibly configured for a wide range of customer