Searched for "Vertical Turning Machines"

200 GT turning/grinding machine uses various machining technologies (e.g. hard turning) to reduce machining times to a strict minimum. The grinding wheels are optimally prepared for the machining task with [...] scroll-free turning or hard turning, with the VLC 200 GT the user has a wide range of options. For example, the dual-spindle vertical turning center VL 3 DUO is ideal for turning CVT pulley blanks. Machines for [...] Workpieces CVT Pulley Complete machining of pulleys for CVT transmissions By combining hard turning and grinding methods, CVT pulleys can be machined in a single clamping operation with the VLC 200 GT

along with a combined machining process involving hard turning and grinding. Here, all sections which can be manufactured by fail-safe turning processes are hard or soft finish-turned and then finish-ground [...] multiple functions which allow a combination of turning and grinding in a single machine. The main application for the internal grinders is the economical machining of small workpieces of between 2 and 60 mm [...] completely removed from the machining area in the vertical arrangement of the internal grinder. The high-resolution measuring system is positioned 100 mm from the machining area creating perfect conditions

housing are turned on a vertical VL 4 lathe. For machining the outside in OP 30, EMAG relies on the VT 4, which enables 4-axis machining of the complete outside in one setup. In OP 40, another vertical lathe [...] components are simultaneously machined from one side in the first machine. Then the robot picks them up, turns them and feeds them to the machine for simultaneous machining of the second side, resulting [...] and various components. In total, the company has nearly 30 machines - including eleven EMAG VL Turning machines and a K160L Hobbing machine from EMAG Koepfer. These EMAG solutions provide high-volume

processes are what distinguish shaft machining on VT series turning centers. In these turning centers, traditional horizontal machining has literally been put on its head. Turning centers for demanding shaft [...] to perform the machining (one tool post on each turret is occupied by the workpiece gripper). This enables simultaneous four-axis machining of workpieces from two sides. Demanding machining tasks in shaft [...] the raw parts into the turning center and pick them up again after machining. Depending on the workpiece, this changeover time lasts only about six seconds. Even the actual turning process is completed very

considerable… More information Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information Technical [...] including grinding, scroll-free turning and hard turning. The large machining area can be configured to fit any machining requirements. VLC 200 GT—The optimal machining technology for the shortest cycle [...] 200 GT uses a variety of machining technologies to minimize overall machining times. This allows, for example, all batches to be reliably machined using turning and hard turned to finish quality, only grinding

The VL 6 vertical lathe machine offers the same features as the newest EMAG modular designs in a vertical turning machine for larger, heavy workpieces. Equipped with a standard workpiece conveyor and pick-up [...] tool life and outstanding surface finishes. Vertical Lathe with Pick-Up Automation for Efficient Machining With the goal to develop a system of modular machines ideal for use in the manufacturing of medium [...] pick-up spindle, the cnc lathe machine loads itself with minimized chip-to-chip times. With a machine base made of the polymer concrete MINERALIT®, a material well-known for its excellent damping quality

Complete machine couplings with a nominal diameter (pipe size) of 6 5/8” – 13 3/8” on the VSC 500 vertical pick-up turning machine. Precision Coupling Production – Machining of Couplings and Tool Joints [...] life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance free machining area envelope Dry machining is easy with the VSC, because [...] VSC 500 turning machine, it is possible to cut all types of threads - including API and GOST standards, which are critical in the oilfield industry. To achieve the highest quality, our VSC turning machine

is a CNC turning machine with a modular structure allowing it to be configured for a wide variety of applications. Whether turning, grinding, milling or gear hobbing – the CNC turning machine can be flexibly [...] CNC turning machine for high-volume production of chucked parts The VLC 200 is the ideal CNC turning machine for producing chucked parts up to 200 mm in diameter. The standard version of the machine, the [...] Group can be installed on the VLC 200, making it one of the most versatile vertical CNC turning machines in the EMAG machine catalog. The VLC 200 is useful in any application where very high requirements

Workpieces Sprocket Sprocket Production with the Hard-turn and Grinding Combination Machine The combination of different processes within a single machine and a single setup offers enormous savings potential [...] top-quality machining results. Sprockets are especially suitable for machining on a VLC 100 GT. A specific example makes the quality of the VLC 100 GT crystal clear. The benefits of combination machining are [...] CBN. The end faces of the sprocket are machined with the two steel block holders also located in the production area. Employing hard turning technology for machining not only facilitates very short production

in the machine as a part of the tool turret. VLC and VSC Series Of particular note are the VLC and VSC Series: vertical machining centers that provide multiple production solutions. Machines for your [...] The principle of drilling is always the same: a drilling tool is turned around a vertical axis and pushed into the workpiece to be machined. The rotation is generally produced by an electrical motor and [...] position. Drilling is applied by many EMAG machines. Depending on the requirements, drilling can be integrated directly into the machining process in a variety of machining scenarios. The drill, as a driven tool

VLC 100 CNC Turning Machine for High-volume Production of Chucked Parts The VLC 100 is the ideal CNC turning center for producing chucked parts up to 100 mm in diameter. The modular VL 2 machine already offers [...] Group can be installed on the VLC 100, making it one of the most versatile vertical CNC turning machines in the EMAG machine catalog. The VLC 100 is useful in any application where very high requirements [...] Out-of-round turning unit Horizontal drilling/milling units Swiveling axes for milling and drilling Hard turning (block tool holder) Combined hard turning + OD grinding Combined hard turning + ID + OD grinding

Machine Tools and Production Systems from EMAG – Our Specialty As a manufacturer of CNC machine tools the EMAG Group masters all the processes involved in the soft and hard machining of metals. EMAG draws [...] technologies to achieve this – from turning, drilling, milling, gear cutting and grinding to laser welding and heat shrink assembly all the way to electro-chemical machining. Machine Overview EMAG Blog 10/21/2024 [...] VST 50 machine from EMAG revolutionizes the mass production of ball studs by significantly increasing performance. Used in combination with a total of three robots, a ball stud leaves the machine every

official MECSPE Website Vertical turning center VL 4 for chucked components With an extremely compact design and powerful drives, the modular concept of the VL 4 vertical turning center makes it possible [...] Horizontal Gear Hobbing Machine The CLC 260 H, a flexible horizontal gear hobbing machine characterized by its stable design with hand-scraped tangential axes, is ideal for machining gears, worm gears and [...] Hobbing Machine The K 160 gear hobbing machine combines an innovative design principle with state-of-the-art technology and generations of experience in gear cutting. Whether dry or wet machining, individual

Pick-Up Turning Machine With More Than Just Turning The VLC 300 is designed for large workpieces up to 300 mm in diameter. The pick-up turning lathe makes it possible to utilize a range of machining technologies [...] The VLC 300 is a pick-up turning machine that can be configured for a wide variety of applications. Especially ideal for machining large workpieces, it allows large chucked parts to be produced with high [...] technologies flexibly. This vertical turning machine is extremely compact and features powerful drives in its spindle and axes, ensuring adequate power at all times. Its highly flexible tooling options and

for every customer’s requirement. EMAG is a trendsetter in the field of vertical turning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important [...] driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turning machine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle architecture [...] polymer concrete machine base, EMAG offers the best in class solution for tight tolerance production work. According to data from USMTO, EMAG has earned 87% market share for Inverted Vertical Lathes over the

turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information All technologies Machines for your requirements [...] What exactly does a VL 1 TWIN line solution for the soft machining of planetary gears look like? The machining process is generally run on two machines linked by a TrackMotion automation system. The associated [...] conveyor and transport them to the first machine. The VL 1 TWIN’s two pick-up spindles then take over and place the parts into the machining area, where the turning operation on the first side of the inside

highest quality The cornerstone of the VSC turning machines is a robust machine base of MINERALIT® polymer concrete. The DUO features two separate machining areas, each equipped with an independently programmable [...] life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance free machining area envelope Dry machining is easy with the VSC, because [...] VSC 400 CM / VSC 400 DUO vertical pick-up turning machines completely process coupling sleeves with a nominal diameter of 2 3/8" - 9 5/8". Precision Coupling Production – High quantities of the highest

solutions for machining different types of differential cases. EMAG supplies all the technology required, including vertical turning centers, clamping devices, and interlinking of machines. Customers discuss [...] automation system. OP 10 / OP 20: TURNING OF THE CASE SIDE / FLANGE SIDE The case is first machined on two VL 4 turning centers. This is where the internal and external machining of the shaft mounts and flanges [...] driven tool turret with 12 tool posts on the VL machines enables them to drill cross holes. OP 30: TURNING OF THE OUTER DIAMETER The remaining external machining of the differential case is performed with a

for machining axle journals, joint housings and joint hubs. Machines for your requirements ( 2 ) machines found Machining Centers & Milling Machines VSC 315 KBU Machining Centers & Milling Machines VSC [...] combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining in a single setup The heart [...] Machining Centers & Milling Machines VSC 315 DUO KBU Workpiece length, max.: mm/in 280/11* Workpiece dia., max.: mm/in 160/6,5* Ball diameter max.: 30 mm | 1 in Send inquiry Double-spindle vertical spherical

and profile grinding machines EMAG Weiss Machine Portfolio VTC 100 GT - Vertical turning and grinding in one machine Our Exhibition Highlights: G 160 Gear Generating Grinding Machine The G 160 is a high [...] GT is a multi-functional turning and grinding machine for the efficient machining of rotor shafts. It can be used to perform complex machining requirements such as hard turning and grinding in a single [...] special machine for the high-precision grinding of hard-coated brake discs. This machine was developed with a focus on rigidity and durability to meet the high demands of batch production. The vertical design

grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the efficient machining of gear and rotor shafts. It can [...] automation and offers short chip-to-chip times. The machine concept is based on decades of experience in the manufacture of vertical turning and grinding machines. An intelligent sensor concept enables adaptive [...] grinding machine : The W 11 series complements EMAG's product lines for high-productivity series machining of large quantities on horizontal grinding machines with flexible workshop grinding machines with

and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which effectively runs through the machines, this allows the machines to be positioned [...] clamping operations, i.e. using three spindles or machines. In OP 10, the outer and inner contours of the wheel hub are turned. The side is rough- and finish-machined in a single clamping operation. After the [...] combination of pick-up turning center and TrackMotion A closer look at the line structure reveals how EMAG’s highly flexible production solutions work: truck wheel hubs are generally machined in three clamping

be seen on the left and right. Machines for your requirements ( 2 ) machines found Machining Centers & Milling Machines VSC 315 DUO KBU Machining Centers & Milling Machines VSC 315 TWIN KBG Workpieces The [...] nose milling and turning center - VSC 315 KBU The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) [...] rings) and hubs (joint hubs). complete-machining in a single setup The machine has one milling spindle (hard machining only) or two milling spindles (for soft machining) mounted on an NC swivel unit (B axis)

life for soft and hard machining operations All accuracy defining machine assemblies are fluid-cooled Safe, wear resistant, maintenance-free machining area envelope Dry machining is easy with the VSC as [...] features added. For such requirements the VSC 500 production machine offers complete-machining in a single setup. Large Workpieces Efficiently Machined on the Automated VSC 500 Lathe The VSC 500 features an [...] The front wall of the machine features the permanently fixed, and therefore very sturdy, 12-station turret for stationary turning and driven drilling / milling tools. Every machine is a production cell

grinding. EMAG offers a great number of grinding processes on a variety of grinding machines. Vertical grinding machines, like the VLC 100 GT, provide perfect conditions for the highly productive, automated [...] grinding machines of the HG Series. Perfect roundness for perfect prints on impression cylinders are done on the RD series. External cylindrical grinder HG 2 VLC 100 GT: Vertical Fine Finishing Machine Machines [...] DW Horizontal Gear Hobbing Machines K 160 Longbed XL Camshaft Grinding Machines SN 204 / SN 208 Customized Shaft Machining VTC VTC 100 GT Workpieces The Right Manufacturing Solution for Every Workpiece