Searched for "Vertical Turning"

quality. EMAG offers the right machine solution for virtually every application – from vertical grinding machines for turned parts to CNC cylindrical grinding machines for shaft parts. Cylindrical Grinding: [...] productivity, mainly for high-productivity batch production. Hard Turning and Grinding: Combined Machining for Greater Efficiency Combining hard turning and grinding on a single machine cuts cycle times sharply: [...] machines for both chuck and shaft parts. The VTC 100 GT combines CBN grinding, hard turning, and Scroll free turning in a single machine. All finishing processes are performed in a single setup, minimizing

ly investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the [...] chip-to-chip times. The machine concept is based on decades of experience in the manufacture of vertical turning and grinding machines. An intelligent sensor concept enables adaptive process control. This [...] hard turning and grinding in a single setup, which minimizes concentricity errors and significantly increases process efficiency. The optional Y-axis enables high-productivity scroll free turning. Driven

with external turning in the EMAG VT 4-4 pick-up machine (OP 60) and internal turning in the modular VL series (OP 70). OP 80 and 90 consist of gear-cutting the shaft and finish-turning various shoulders [...] beginning) is transported into and out of the machining area with a movable workpiece spindle. The vertical turning and milling process is then performed at high cutting speeds with optimized chip flow. Fast [...] Loetzner, President & CEO EMAG L.L.C. “We have all the necessary application know-how, ranging from turning, drilling and milling to hardening and grinding. We have also been developing the matching automation

one after the… More information Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information Workpieces [...] . More Information Technologies Technologies Generating grinding Hard turning / grinding Hobbing Profile grinding Vertical turning During the machining of the tooth flanks of shafts and gears by means [...] manufacture of precision planetary gears Soft machining prior to heat treatment Soft turning (VL 2): During the turning of the blank, the primary reference surfaces (bore and flat sides) as well as the geometry

mm | 1 in Send inquiry Vertical single spindle ball nose milling and turning center - VSC 315 KBU The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball [...] journals, joint rings) and ball hubs (joint hubs) Work area of the VSC 315 KBU with turning machining. Both turning and milling are performed in one setup, ensuring optimum production quality. Soft milling [...] swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes

Manufacture Complex and Heavy Workpieces The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical CNC machining centers can be equipped

complete-machining of rotor shafts by combining hard turning, Scroll free turning and grinding in a single setup. Bearing and seal ring seats are turned with precision and then ground to IT6 tolerances – [...] ticket Our Exhibits: The VTC 100 GT from EMAG combines hard turning and grinding for complete-machining in a single setup. VTC 100 GT – Hard turning and grinding of rotor shafts in a single setup The VTC 100 [...] – with a surface finish of Rz 1–3 µm, free of tool marks. The vertical design ensures reliable chip removal, while integrated measuring and automation systems guarantee consistent part quality with a minimal

external contours, vertical turning machines such as the VL 4, VL 6, and VT 4 are ideal. Precision components such as rolling rings or pump rings benefit from the combination of turning and grinding on the [...] complete machining At EMAG, differential housings are machined in three to four operations on vertical pick-up turning machines. The TrackMotion automation system connects the machines into a compact line. EMAG [...] surface finish are high. EMAG develops complete production lines for these components that combine turning, milling, drilling, and grinding processes under one roof. Differential housings and components for

PECM Power Skiving Profile grinding Profile Milling Scroll-free Turning Synchronous Support Grinding Universal Grinding Vertical turning Search Reset filters 120 mm Mortar Ammunition 120 mm Tank Ammunition [...] Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser cladding Laser Cleaning Laser metal deposition for

designs that EMAG is known. This is a result of the high degree of automation and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which [...] duplicated or multiplied depending on the output capacity required. Perfect combination of pick-up turning center and TrackMotion A closer look at the line structure reveals how EMAG’s highly flexible production [...] e. using three spindles or machines. In OP 10, the outer and inner contours of the wheel hub are turned. The side is rough- and finish-machined in a single clamping operation. After the wheel hub has been

more information VL 3 DUO VT 4 Combined turning and scroll-free turning of hardened rotor shafts in a single setup. MORE InformatioN VT 4 VM 9 Vertical turning machine for large workpieces for versatile [...] Isidro Business Park, 76223 Santa Rosa de Jáuregui, Querétaro, Mexico Highlights of the factory tour Turning Solutions – VL 4 & VL 6 Manufacturing Systems, VL 3 DUO, VM 9, VT 4 Grinding Solutions – WPG 7 Gear

machining steps. At EMAG, drilling mounts directly in the turret of the turning machines as a driven tool. This combines turning, drilling, and other machining processes in a single setup. The workpiece [...] machines are built for large workpieces and feature an HSK interface for quick cutter changes. The vertical milling machines stand out for their compact design and an integrated ring loader for automated [...] significantly increase productivity in high-volume production. Scalable solutions: From compact vertical milling machines to high-performance horizontal milling centers, EMAG offers the right machines

in the most varied ways. The principle of drilling is always the same: a drilling tool is turned around a vertical axis and pushed into the workpiece to be machined. The rotation is generally produced by [...] as a part of the tool turret. VLC and VSC Series Of particular note are the VLC and VSC Series: vertical machining centers that provide multiple production solutions. Workpieces The Right Manufacturing

The advantages of the VSC 500 vertical lathe become particularly obvious in the machining of large workpieces, especially when such components not only have to be turned, but also drilled/bored, countersunk [...] machine features the permanently fixed, and therefore very sturdy, 12-station turret for stationary turning and driven drilling / milling tools. Every machine is a production cell that utilizes its pick-up [...] itself Short machining travel times and short workhandling times Multifunctional production tool: turning, drilling, milling, grinding and other processes The workpiece travels while the tooling systems

celebrate its 150-year anniversary in 2017. When the EMAG Group introduced the world’s first vertical turning machine with pick-up spindle in 1992, it set new standards in the automotive industry. Today

a process and production partner. EMAG Applications for Humanoid Robot Components: VL series vertical turning machines Flex spline Wave generators Harmonic reducer components K 160 / K 300 gear cutting [...] delivers the manufacturing platforms and process expertise to make that possible through: Precision turning, grinding and gear manufacturing systems ECM and advanced machining technologies Integrated automation

6.5 in Ball diameter max.: 30 mm | 1 in Send inquiry VSC 315 TWIN KBG two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight [...] a Single Source thanks to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation

machining of chucked components up to 350 mm in diameter. Hard turning, grinding, and power skiving are combined in one machine. VLC 350 GT – Turning and power skiving of circular splines for shaft transmissions [...] with four axes simultaneously. Integrated automation ensures minimal downtime. VT 2-4 – Vertical 4-axis shaft turning machine for rotor shaft production Rotor shafts for electric motors require short cycle [...] with an advisory service and discover which solutions can take your production to the next level. Turning, grinding, gear cutting – manufacturing technology for robotics and e-mobility Our Exhibition Highlights:

The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining [...] swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes

process-reliable For the production of 120 mm mortar ammunition, EMAG combines the VT 4 and VL 8 vertical turning machines with the TrackMotion automation system to form a compact production line. The shell [...] ammunition and artillery shells to gun barrels Bundled technological expertise from a single source: vertical turning, ECM, TrackMotion automation At SAHA 2026, our team will be happy to meet with you for personal [...] two setups with a minimal footprint. For machining 155 mm artillery shells, the USC 850 horizontal turning machine is used, featuring a generous machining area, high spindle rigidity, and a flexible turret

components, as the specialists have been relying on EMAG lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision [...] shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was to achieve [...] processes, while the stable base body made of the polymer concrete Mineralit® stands for quality in turning and milling processes. EMAG service in focus Last but not least, the response time and the expertise

Sequence: 1. Turning of the reference surfaces: Face turning of the end face (reference plane) Internal turning of the bore Ø48 with minimum allowance for subsequent internal grinding Pre-turning of the ellipse [...] profile tolerances ≤ 3 µm - to be produced in one setup in order to avoid reference errors. Vertical turning and grinding machine VLC 350 GT from EMAG for high-precision complete-machining of wave generators [...] finish grinding of the ellipse reduces the machining time by 30-40% compared to grinding alone. Pre-turning and subsequent rough-machining using a milling tool removes material much more efficiently than grinding

400 PS Skiving Machine: Perfect Combination of Power Skiving and Turning Fast, precise, and easy to operate: power skiving has been turned into a highly efficient process for the production of internal and [...] perfectly with turning. Machining area of the VSC 400 PS skiving machine VSC 400 PS Skiving Machine - Animation Advantages VSC 400 PS Up to four power skiving tools and up to six turning tools – for numerous [...] this is what is promised by the new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the… More information TrackMotion With the TrackMotion automation

Manufacturing systems for 120 mm tank ammunition and artillery shells With its vertical VL 8 pick-up turning machines, EMAG offers customized manufacturing systems for the demanding machining of 120 mm [...] TrackMotion. The machining of the shell is carried out in two operations, consisting of precision turning and drilling. The advantages: Flexible production with minimal footprint Low capital investments

out on two machines due to the cycle time, all the turning work on the first side of the brake drum is done, both inside and outside. The part is turned over between OP 10 and OP 20, and now the bolt ring [...] for very compact manufacturing solutions. That is due to the high degree of automation and the vertical structure of its pick-up machines. This allows the machines to be positioned very close to manufacturing [...] is important to note that all its components come from a single provider: from the machines (VL 8 turning centers from EMAG, used for all the machining work), robotic handling, and automation, through to