Searched for "Vertical Turning"

celebrate its 150-year anniversary in 2017. When the EMAG Group introduced the world’s first vertical turning machine with pick-up spindle in 1992, it set new standards in the automotive industry. Today

Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire vertical turning operation within our company is completed by a single source with the help of standardized [...] different parts with quantities ranging between 1 and 200,000 per year. The spectrum ranges from turned parts such as gearshift wheels, axle journals and joints to heavy-duty machined parts such as steering [...] had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended work spindle could be moved to the main axes. Each machine of the VSC series

The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining [...] swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes

hard machining of metals. EMAG draws on an enormous range of technologies to achieve this – from turning, drilling, milling, gear cutting and grinding to laser welding and heat shrink assembly all the way

Shaft Production on Turning Machines from the VTC Series Shaft machining in mid-sized to large-scale production creates special challenges for the machine design. Short idle times, flexible automation

components, as the specialists have been relying on EMAG lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision [...] shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was to achieve [...] processes, while the stable base body made of the polymer concrete Mineralit® stands for quality in turning and milling processes. EMAG service in focus Last but not least, the response time and the expertise

VT Series: Maximum Performance for Shaft Production Fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be com

out on two machines due to the cycle time, all the turning work on the first side of the brake drum is done, both inside and outside. The part is turned over between OP 10 and OP 20, and now the bolt ring [...] for very compact manufacturing solutions. That is due to the high degree of automation and the vertical structure of its pick-up machines. This allows the machines to be positioned very close to manufacturing [...] is important to note that all its components come from a single provider: from the machines (VL 8 turning centers from EMAG, used for all the machining work), robotic handling, and automation, through to

6.5 in Ball diameter max.: 30 mm | 1 in Send inquiry VSC 315 TWIN KBG two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight [...] a Single Source thanks to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation

VTC-series vertical shaft grinding machine. After this process and the subsequent cleaning, the shaft is ready for joining with the plate package. EMAG has the application know-how that ranges from turning, drilling [...] the perfectcomplete solution for the production of such rotor shafts. It includes VL and VT-series turning centers, ELC laser welding machines, MIND-series induction hardening machines, as well as VTC and [...] to the final outside machining of the shaft, the final interior geometry is created on VL-series turning centers in OP 70 . OP 80 and OP 90 were designed with flexible configuration options of the rotor

machining of large components for commercial vehicles A literally large solution in the field of vertical turning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production [...] similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single [...] Subsequently, these gears are nitrided and after the drilling work is complete, they are finished on a turning machine. This not only saves an enormous amount of space in the manufacturing hall, but also greatly

finishing of the workpiece. This is necessary because many classic production technologies, such as turning, do not achieve the required level of precision or leave behind machining marks (e.g. scroll) on [...] by grinding. EMAG offers a great number of grinding processes on a variety of grinding machines. Vertical grinding machines, like the VLC 100 GT, provide perfect conditions for the highly productive, automated [...] on impression cylinders are done on the RD series. External cylindrical grinder HG 2 VLC 100 GT: Vertical Fine Finishing Machine Machines for your requirements ( 7 ) machines found External Cylindrical

The VSC 160 TWIN automatic lathes are high-performance, high-precision vertical multi-spindle machines for mass production, simultaneously machining two workpieces. The VSC 160 TWIN series of automatic [...] spindle to load itself Extremely short loading and unloading times Multi-functional production center: turning, drilling, milling, grinding, gear cutting, laser application and other processes The workpiece travels

Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning Synchronous [...] Support Grinding Universal Cylindrical Grinding Vertical turning Workpieces Articulated cage Azimuth drive Bevel gear Blisk Brake disc Cam Composite camshaft (joining) CV Joints CVT Pulley Dies Differential [...] Cleaning Machines Laser-Welding Machines Machining Centers Tube and couplings machining centers Turning Machines Technologies Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling

rings of the bearings, for example, undergo soft and hard turning in the four EMAG machines – but in total up to 50 different parts are turned on the VL machines. The batch size varies between fifty and [...] precision or process reliability? The answer ultimately led to the pick-up automation of the EMAG vertical machines. As Witte points out, “I first looked at this solution with customers of ours. It became [...] by belt), the operator will only need to make small machine adjustments. He then simply places the turned components back on the conveyor belt for processing the second side. The integrated measuring station

lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing systems from

this is what is promised by the new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the… More information Industry 4.0 SolidProcess Optimization of

downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while the tool [...] By the time the Group celebrated its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers'

but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is a growing challenge

this is what is promised by the new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the… More information Industry 4.0 SolidProcess Optimization of

lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing systems from

but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is a growing challenge

but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is a growing challenge

this is what is promised by the new stacking cells of the SCS series in combination with the vertical turning center from EMAG. Whether for the machining of chuck parts or shaft parts, in combination with

communicated to the welding optics and the NC axes. During the subsequent welding process, the vertically arranged workpiece rotates, while the laser optics only move radially towards the workpiece. The [...] rotor-sheet package as well as the high-precision overturning of this package. The same applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes