Searched for Vertical Turning

required to manufacture CVT transmissions. For example, the dual-spindle verticalturning center VL 3 DUO is ideal for turning the pulley blanks. The result is a manufacturing system for soft machining [...] a Single Source thanks to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation [...] Workpieces CVT Pulley Complete machining of pulleys for CVT transmissions By combining hard turning and grinding methods, CVT pulleys can be machined in a single clamping operation with the VLC 200 GT

grinding – EMAG provides the right technology! Chucked Components VerticalTurning and Grinding Centers Shaft Production VerticalTurning and Grinding Machines EMAG Weiss Universal Circular Grinding Machines

with external turning in the EMAG VT 4-4 pick-up machine (OP 60) and internal turning in the modular VL series (OP 70). OP 80 and 90 consist of gear-cutting the shaft and finish-turning various shoulders [...] beginning) is transported into and out of the machining area with a movable workpiece spindle. The verticalturning and milling process is then performed at high cutting speeds with optimized chip flow. Fast [...] Loetzner, President & CEO EMAG L.L.C. “We have all the necessary application know-how, ranging from turning, drilling and milling to hardening and grinding. We have also been developing the matching automation

ly investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the [...] chip-to-chip times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive process control. This [...] hard turning and grinding in a single setup, which minimizes concentricity errors and significantly increases process efficiency. The optional Y-axis enables high-productivity scroll free turning. Driven

Manufacture Complex and Heavy Workpieces The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical CNC machining centers can be equipped

designs that EMAG is known. This is a result of the high degree of automation and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which [...] duplicated or multiplied depending on the output capacity required. Perfect combination of pick-up turning center and TrackMotion A closer look at the line structure reveals how EMAG’s highly flexible production [...] e. using three spindles or machines. In OP 10, the outer and inner contours of the wheel hub are turned. The side is rough- and finish-machined in a single clamping operation. After the wheel hub has been

The advantages of the VSC 500 vertical lathe become particularly obvious in the machining of large workpieces, especially when such components not only have to be turned, but also drilled/bored, countersunk [...] machine features the permanently fixed, and therefore very sturdy, 12-station turret for stationary turning and driven drilling / milling tools. Every machine is a production cell that utilizes its pick-up [...] itself Short machining travel times and short workhandling times Multifunctional production tool: turning, drilling, milling, grinding and other processes The workpiece travels while the tooling systems

Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire verticalturning operation within our company is completed by a single source with the help of standardized [...] different parts with quantities ranging between 1 and 200,000 per year. The spectrum ranges from turned parts such as gearshift wheels, axle journals and joints to heavy-duty machined parts such as steering [...] had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended work spindle could be moved to the main axes. Each machine of the VSC series

celebrate its 150-year anniversary in 2017. When the EMAG Group introduced the world’s first verticalturning machine with pick-up spindle in 1992, it set new standards in the automotive industry. Today

workpieces Register now! Wed, 28.02.2024 10:30 - Germany Time Webinar @ EMAG: Advantages of Vertical Pick-Up Turning Machines INSERT TEASER TEXT HERE Register now! Wed, 13.03.2024 10:30 - Germany Time Webinar

The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining [...] swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes

components, as the specialists have been relying on EMAG lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision [...] shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was to achieve [...] processes, while the stable base body made of the polymer concrete Mineralit® stands for quality in turning and milling processes. EMAG service in focus Last but not least, the response time and the expertise

400 PS Skiving Machine: Perfect Combination of Power Skiving and Turning Fast, precise, and easy to operate: power skiving has been turned into a highly efficient process for the production of internal and [...] this is what is promised by the new stacking cells of the SCS series in combination with the verticalturning center from EMAG. Whether for the… More information TrackMotion With the TrackMotion automation [...] 400 PS can accommodate up to four different power skiving tools on two spindles, plus up to six turning tools. This enables various combination processes with a single clamping operation: 1st variant:

which has a vibration-damping effect on the process. Vertical and horizontal hobbing machines from EMAG SU Vertical hobbing machines The vertical hobbing machines can be equipped with an NC-controlled [...] for your requirements ( 2 ) machines found Horizontal Gear Hobbing Machines CLC 260 H / CLC 500 H Vertical Gear Hobbing Machines CLC Series Workpieces The Right Manufacturing Solution for Every Workpiece [...] for gears utilizes machines of the VL platform, with four key operations carried out sequentially. Turning the first side and second side of the gear (OP 10 and OP 20) is done on… More information Gear shaft

out on two machines due to the cycle time, all the turning work on the first side of the brake drum is done, both inside and outside. The part is turned over between OP 10 and OP 20, and now the bolt ring [...] for very compact manufacturing solutions. That is due to the high degree of automation and the vertical structure of its pick-up machines. This allows the machines to be positioned very close to manufacturing [...] is important to note that all its components come from a single provider: from the machines (VL 8 turning centers from EMAG, used for all the machining work), robotic handling, and automation, through to

machining of large components for commercial vehicles A literally large solution in the field of verticalturning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production [...] similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single [...] Subsequently, these gears are nitrided and after the drilling work is complete, they are finished on a turning machine. This not only saves an enormous amount of space in the manufacturing hall, but also greatly

welding Out-of-round grinding PECM Power Skiving Scroll-free Turning Synchronous Support Grinding Universal Cylindrical Grinding Verticalturning Workpieces Articulated cage Azimuth drive Bevel gear Blisk [...] and couplings machining centers Turning Machines Technologies Cylindrical Grinding Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming Grinding Hard turning / grinding Heat Shrink Assembly

finishing of the workpiece. This is necessary because many classic production technologies, such as turning, do not achieve the required level of precision or leave behind machining marks (e.g. scroll) on [...] by grinding. EMAG offers a great number of grinding processes on a variety of grinding machines. Vertical grinding machines, like the VLC 100 GT, provide perfect conditions for the highly productive, automated [...] on impression cylinders are done on the RD series. External cylindrical grinder HG 2 VLC 100 GT: Vertical Fine Finishing Machine Machines for your requirements ( 6 ) machines found External Cylindrical

The VSC 160 TWIN automatic lathes are high-performance, high-precision vertical multi-spindle machines for mass production, simultaneously machining two workpieces. The VSC 160 TWIN series of automatic [...] spindle to load itself Extremely short loading and unloading times Multi-functional production center: turning, drilling, milling, grinding, gear cutting, laser application and other processes The workpiece travels

but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Differential housing Turning complex differential housings is a growing challenge [...] for gears utilizes machines of the VL platform, with four key operations carried out sequentially. Turning the first side and second side of the gear (OP 10 and OP 20) is done on… More information We have

internal and external – can be machined. CLC SZ Series: Shaping Machines for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle [...] flexibly machine gearwheels with a pitch angle. And thanks to the shaping head that can be moved vertically, the re-tooling times are minimized. Additionally, the process times can be reduced by means of [...] for gears utilizes machines of the VL platform, with four key operations carried out sequentially. Turning the first side and second side of the gear (OP 10 and OP 20) is done on… More information Gear shaft

Vertical Gear Hobbing Machines CLC Series Module range: mm 0 - 24 Workpiece dia., max.: 1,000 mm | 39.5 in Workpiece length, max.: 1,200 mm | 47 in Send inquiry CLC Series: Vertical Gear Hobbing Machines [...] for gears utilizes machines of the VL platform, with four key operations carried out sequentially. Turning the first side and second side of the gear (OP 10 and OP 20) is done on… More information Gear shaft

rings of the bearings, for example, undergo soft and hard turning in the four EMAG machines – but in total up to 50 different parts are turned on the VL machines. The batch size varies between fifty and [...] precision or process reliability? The answer ultimately led to the pick-up automation of the EMAG vertical machines. As Witte points out, “I first looked at this solution with customers of ours. It became [...] by belt), the operator will only need to make small machine adjustments. He then simply places the turned components back on the conveyor belt for processing the second side. The integrated measuring station

GT is a multi-functional turning and grinding machine for the efficient machining of rotor shafts. It can be used to perform complex machining requirements such as hard turning and grinding in a single [...] developed with a focus on rigidity and durability to meet the high demands of batch production. The vertical design ensures optimum removal of the hard material particles and offers excellent accessibility

lines. For example, in the machining of gear shafts, these shafts are pre-machined on VTC vertical shaft turning machines and finish-machined on HG cylindrical grinders. Complete manufacturing systems from