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Shaft Production on Turning Machines from the VTC Series Shaft machining in mid-sized to large-scale production creates special challenges for the machine design. Short idle times, flexible automation

VT Series: Maximum Performance for Shaft Production Fast processes are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be com

Technologies Hard turning / grinding Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable [...] The hard turning and grinding technology has proven its worth in the field In the machining of chucked components (VSC DS Hard Turning and Grinding Machine) the combination of hard turning and grinding [...] addition to hard turning and grinding. For shaft machining too, the market offers suitable machine concepts that integrate the hard turning and grinding process (VTC 315 DS Hard Turning and Grinding Machine

Scroll-free Turning Scroll-Free Turning from EMAG: Fast, Precise, Reliable Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able [...] scroll-free turning technology Scroll-Free Turning EMAG Machining Example: For the Finish Machining of Sheet Metal Housings EMAG Relies on Innovative Scroll-Free Turning Technology The scroll-free turning of rotor [...] scroll-free turned (ex. seal seats) without scoring. See the highly productive process in this video. Scroll-Free Turning: The Quickest Machining Technology A major advantage of scroll-free turning is its very

central role in the success. 17 EMAG Machines in Operation This family-owned company has an enormous vertical range, with a production area that is approximately 60,000 square meters. All production process [...] the oldest has been working for more than 20 years. The most recent additions were two VLC 200 GT turning and grinding centers. Why does Kordel keep relying on EMAG? “The price-performance ratio of complete [...] consistently maintaining high quality. This is very clearly illustrated by the two new VLC 200 GT turn-grind centers. One of the two machines is located at the Dernekamp site near its headquarters, the

Like all verticalturning centers in this series, the VL 4 also features an integrated pick-up automation system. Mass production manufacturing with the VL 4 verticalturning center The modular concept [...] turret allow for the verticalturning center to be retooled in a comparably short time. A measuring station outside the machining area is available as an option for the verticalturning centers of the VL [...] The VL 4 verticalturning center is able to machine workpieces having a maximum diameter of up to 200 mm. The VL 4 is one of EMAG's modular turning centers that stand out by their very compact design.

s Scroll-free Turning Synchronous Support Grinding Verticalturning Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able [...] opposite sides – vertically… More information Verticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More

carried out in the VTC verticalturning and grinding machine. Hard and soft turning, scroll-free turning, grinding and simultaneous grinding, synchronous support grinding and non-circular grinding are [...] VTC verticalturning and grinding machines from EMAG ensure fast processes when turning and grinding operations come together. More flexibility isn't available; almost the entire finishing process is carried [...] machine. In short: VTC verticalturning and grinding machines guarantee efficient shaft production with reliable processes. VTC 100 GT - All-Around Solutions for Shafts The VTC 100 GT turning and grinding machine

Range of Technologies VerticalturningVerticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information

Range of Technologies VerticalturningVerticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information

information Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able to produce… More information Verticalturning is a machining process [...] Systems from a Single Source thanks to a High Range of Technologies Laser welding Scroll-free TurningVerticalturning Laser welding is a precondition for compact, weight-optimised components and thus for energy- [...] process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information We have the right solution for you! We're here for you Do you have

of Technologies Scroll-free TurningVerticalturning Scroll-free turning technology developed by EMAG offers new possibilities for fine machining. With scroll-free turning, you are able to produce… More [...] machine. VSC 250 CNC Lathe: VerticalTurning + Automation + Measuring The VSC 250 CNC lathe is configured to suit individual manufacturing requirements incorporating verticalturning technology, integrated [...] More information Verticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information

Source thanks to a High Range of Technologies Hard turning / grinding Verticalturning The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the [...] considerable… More information Verticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information We [...] motor and EMAG has already developed numerous solutions precisely for this important component. From turning to gear cutting to hard gear cutting with ECM, EMAG offers many technologies to manufacture rotor

series of turning centers are specially designed for the vertical machining of shafts, thus turn yet another traditionally horizontal machining process on its head. Users of these verticalturning machines [...] ensure that VTC machines can be customized to suit individual requirements. The VerticalTurning Centers of the VTC Series Turn Shaft Machining on its Head Available with a single spindle or in its DUO version [...] and 630 mm (optionally 1000 mm) in length. The DUO version combines the functions of two four-axis turning centers and offers different machining technologies on its two stations. Four-axis machining reduces

VTC 200 turning center is the customized version of the modular VT 4-4 machine. Its multifaceted configuration options make it possible to cover a wide range of applications. The verticalturning center [...] possibilities for users to optimize shaft production. VTC 200 Turning Center for Flexible and Productive Shaft Manufacturing The VTC 200 verticalturning center is designed for the most productive manufacturing [...] ng of shafts with a length of up to 630 mm and a diameter up to 200 mm. The turning center has two tool turrets, each with 11 tool positions for machining shafts (with the 12th position occupied by the

workpiece gripper that conveys the workpiece into and out of the verticalturning machine. The remaining tooling stations can be equipped with turning or driven tools. To the left and right of the machining area [...] The strength of the VTC 100 VerticalTurning Machine lies in the production of large quantities of shafts with diameters up to 400 mm. Full integration into the EMAG machine concept including automatic [...] the turret. This is complemented by a powerful main spindle (34 kW, 144 Nm, 6000 rpm). 4-Axis VerticalTurning Machine The overhead main spindle is located in the center of its upper section with a tailstock

The VSC 400 turning machine with verticalturning technology can process round parts with a chuck diameter up to 315 / 400 mm. The advantages of the solid vertical construction of the VSC 400 lathe become [...] design. Machining + Automation + Measuring: The VSC 400 Vertical Pick-Up Lathe Equipped to Suit Production Requirements Verticalturning, hard turning, drilling/boring, grinding, milling, gear cutting, honing [...] couplings, components for CVTs, hinge pins, conrods, rocker arms, bearing rings or piston rings. The vertical layout of the VSC 400 lathe offers highly favorable chip flow conditions that make even dry machining

components with… More information Verticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information We [...] Systems from a Single Source thanks to a High Range of Technologies Grinding Out-of-round grinding Verticalturning Grinding, besides drilling, is one of the best known chip removal production methods because

highly productive machining of gear shafts. Turning, hard turning, gear cutting, grinding - EMAG offers the complete process chain for gear shafts. Turning Machines: VT 2 / VTC 100 Gear hobbing Machine: [...] Manufacturing Systems from a Single Source thanks to a High Range of Technologies ECM Hard turning / grinding Verticalturning Electro-Chemical Machining (ECM) is the generic term for a variety of electro-chemical [...] of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information Verticalturning is a machining process for metal components

Range of Technologies VerticalturningVerticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information [...] of freedom. OP 10 I 2 x VL 8 – Soft turning The spacious machining area of the VL 8 modular verticalturning center makes it possible to perform the complete turning operation for the first side of the [...] outside. To optimize the cycle time, two machines are used. OP 20 I 1 x VL 8 – Soft turning After the component has been turned around, the bolt ring is machined and the screw holes are drilled. The driven tool

associated expense. Watch the video now. Gear Manufacturing VL 3 DUO VerticalTurning Machine In this video we used a VL 3 DUO verticalturning machine with dual spindles. This model combines pick-up automation [...] one after the… More information Verticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information All [...] major benefit that… More information Generating grinding Hard turning / grinding Hobbing Laser Cleaning Profile grinding Verticalturning During the machining of the tooth flanks of shafts and gears by

Grinding Verticalturning Grinding, besides drilling, is one of the best known chip removal production methods because it is also frequently used during daily activities. More information Vertical turning [...] process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information We have the right solution for you! We're here for you Do you have [...] available at EMAG, we can offer the complete process chain from the blank to the finished part. Turning Machines: VL 1 TWIN / VL 3 DUO Gear Hobbing Machine: HLC 150 H Grinding Inner Diameter Machine: VLC

With the new VM 9 verticalturning center, EMAG has introduced a platform that covers a broad spectrum of applications thanks to the combined turning, milling and drilling technologies and intelligent [...] production of large components. The VM 9 CNC Turning Center Machines Large Chucked Components up to 400 mm in Diameter The heavy-duty foundation of the VM 9 VerticalTurning Center is made of a MINERALIT® polymer [...] the VM 9 turning center does not just deliver excellent machining quality. The ergonomic design of the machines is perfect evidence of the decades of experience EMAG has with verticalturning machines

Range of Technologies VerticalturningVerticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information [...] and VDZ 420 DS verticalturning centers for machining stator housings State-of-the-art synchronous drive technology with 64.4 kW power and 820 Nm nominal torque: The CNC verticalturning centers have impressive [...] It is used to deposit the workpieces between OP 10 and OP 20 with the correct orientation, or to turn them around. The cycle time for the stator housing is only 130 seconds, with both operations running

Range of Technologies VerticalturningVerticalturning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the verticalturning process… More information [...] 8 – Soft turning In the first operation, the outer and inner contours of the wheel hub are turned. The side is rough- and finish-machined in a clamping operation. OP 20 I VL 8 – Soft turning After the [...] Workpieces Truck Wheel Hub Truck Wheel Hubs: Manufacturing Line for Truck Wheel Hubs The verticalturning centers in the VL series, in particular the VL 6 and VL 8, are ideal for machining larger components