Searched for "Vertical Turning Machines"
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non-round machining for parts such as cams or crankshaft grinding – EMAG provides the right technology! Chucked Components Vertical Turning and Grinding Centers Shaft Production Vertical Turning and Grinding [...] cylindrical Grinding Machines Brake discs Grinding of hard coatings Grinding Machines from EMAG—Machine Overview Machine finder ( 18 ) machines found W 11 CNC Grinding length, max.: 650 / 1,500 mm | 25.5 / [...] Grinding Machines Grinding Machines for Cylindrical and Non-Round Workpieces EMAG manufactures grinding machines for a wide range of applications. Whether its internal or external cylindrical grinding
Shaft Production on Turning Machines from the VTC Series Shaft machining in mid-sized to large-scale production creates special challenges for the machine design. Short idle times, flexible automation [...] the VTC series, EMAG supplies machines specifically designed to meet these requirements. Overview of the VTC Series of Customized Shaft Machines Machine finder ( 5 ) machines found VTC 100 Workpiece dia
lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision. The horizontal machine from another manufacturer [...] was also based on existing know-how: The machine manufacturers used examples from other customers to show how stator machining is carried out in their machines - with low non-productive times and high [...] times per shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was
are required for machining large quantities of shafts. Both the machining process and the loading and unloading processes must be completed extremely quickly. The VT 2 and VT 4 machines guarantee the maximum [...] maximum performance you require. Overview of the VT Series of Modular Shaft Machines Machine finder ( 3 ) machines found VT 2 Workpiece dia., max.: 100 mm | 4 in Workpiece length, max.: 400 mm | 15.5 in
Machine finder The right machine for your requirements Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers [...] Centers Tube and couplings machining centers Turning Machines Technologies Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving [...] Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free Turning Synchronous
surface and in the machine. The vertical machine design not only facilitates integration into manufacturing systems, but also enables easy link-up with various automation systems such as robots, conveyor belts [...] belts or loading gantries. Overview Brake Disc Grinding Machines Machine finder ( 1 ) machines found New VLC 450 DG Outer diameter of friction ring max.: 450 mm | 17.5 in Diameter friction ring inside max [...] Grinding Machines Brake Disc Grinding Machines In the automotive industry, efficiency is a decisive factor for success. Our specialized brake disc grinders are tailor-made to meet the specific challenges
grinding. Horizontal + Vertical Gear Hobbing Machines Power skiving Skiving Machines EMAG SU Gear Shaping Machines EMAG SU Gear Shaving Machines EMAG SU Gear Generating Grinding Machines EMAG SU Gear Profile [...] Profile Grinding Machines EMAG SU Grinding machines for gear cutting tools EMAG SU Profile milling machines [...] Gear Cutting Machines Gear Cutting Machines EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cu
rigidity and precision during machining operations, are fastened onto the machine base. (Machining e-bike components using electro-chemical machining: Watch the machining example in this video: https://www [...] reproduced and machined with precision. Based on this, feed rates of up to 5 mm/min can be reached in the field of rough-machining. On average, 0.1 to 0.2 mm/min are achieved in finish-machining. High economic [...] housed on a single machine base. The new PI thus comes with a footprint of only about 5.5 square meters, including filtration. Its minimal footprint has made the forklift-compatible machine become the new
component. Production starts immediately once we’ve run in the machine with a sample.” A Tremendous Boost in Performance The R 300 vertical hobbing machine from EMAG Richardon has been running at HKS since March [...] 30 percent. This means that tool costs are decreasing at HKS. To sum it up, the vertical hobbing machine is able to machine module 3 external gearings from 90 to 350 millimeters (4 – 14 in) in width. The [...] the large machining area with long travel paths, as well as the wide range of speeds and performance capabilities, which allows us to machine components of all different sizes.” The machine also stands
rnage of machining technologies: turning, drilling, milling, gear hobbing, hard and soft machining—basically everything that is required to build comprehensive manufacturing lines. “VLC machines enable us [...] 200 GT, a combined turning and grinding machine that we developed specifically for the hard machining at the end of the process chain,” Ivanovic adds. Combining Processes to Machine Transmission Gears [...] important. This is why the precision hard-machining is usually done in a multi-stage process on different turning and grinding machines. Especially in hard machining, production planners have little tolerance
efficiently machine larger workpieces, or are striving to achieve maximum flexibility in production, look no further than the VL 6 and VL 8 pick-up turning machines. VL 3 DUO: Modular Multi-Spindle Machines The [...] demonstration and trade fair Machines: Immediately available EMAG Machines for your Production In order to increase your production in the short term, some of our modular machines are available to you on short [...] start production as quickly as possible. EMAG Machines in Stock VL 2 and VL 4: For small and medium-sized workpieces The VL 2 and VL 4 pick-up turning machines are ideal for workpieces with a diameter of
cutting-edge gear hobbing technology and the complimentary machines for chamfering and deburring. Overview Gear Hobbing Machines Machine finder ( 6 ) machines found HLC 150 H Module range: mm 0.3 - 3.0 Workpiece [...] Gear Hobbing Machines Gear Production with Hobbing Machines From EMAG EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions
professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system Use of different workpiece zero points Contour [...] You will be able to program complex turning, drilling and milling operations using standard and contouring cycles You will be able to program directly at the machine and to edit and optimize existing CNC [...] angle List of existing machining cycles Operator guidance for cycle call-up Error messages and how to deal with them Cycle programming: plunge-cut cycle, undercut cycle, machining cycle, threading, thread
solutions simplify machine operation. Under the brand Samputensili CLC, horizontal gear hobbing machines for shafts and long workpieces are produced, as well as vertical shaping machines. The solutions are [...] expertise and experience that the Italian machine manufacturer has in gear machining. Within these industries, high-precision grinding, shaping and shaving machines are used, and few companies can match the [...] minimizing the effect of the machine on the environment. In 2019, Samputensili Machine Tools acquired the Italian company CLC, a traditional manufacturer of hobbing and shaping machines. Since then, the new company
neck machining are mounted on the right-hand side. High-productivity loading Loading and unloading are in turn carried out by the three robots, which are arranged in parallel in front of the machine. Each [...] It is a new task for the turning specialists from southern Germany - until now, ball pins were not a typical automotive component that passed through an EMAG machine. So how did this design and development [...] of existing machines in ball pin production. This was the starting point for the development of the VST 50.” The result has now been available for some time and a simple look at this machine makes it clear:
or two operations, upstream or downstream of the machining center. This is accomplished by running two different operations in sequence on a DUO machine. Roughing and finishing of the outer geometry (OP [...] Our specialists at EMAG Scherer have developed a highly efficient solution for machining electric motor stator housings, allowing the complex and very thin-walled stator housings to be produced in large [...] NC-controlled rotary axis between the two work areas. With its help, the workpieces are deposited or turned in an oriented manner between OP 10 and OP 20. The cycle time for the stator housing is thus only
The VL 5 DUO has two mirrored machining areas, each with its own motor spindle with up to 34.1 kW power and 593 Nm torque at 40% duty factor. In addition, each machining area is equipped with an EMAG tool [...] Y-axis, further extending the machine's range of applications. With this configuration, the VL 5 DUO can be used in a wide variety of production scenarios: Either as a single-machine solution for OP 10 and OP [...] OP 20 with complex machining processes, which can be performed easily thanks to the extensive tool magazine of 12 tool posts for each machining area,or as a high-productivity solution with fast cycles
quality and precision To recognize and increase the machine’s flexibility To increase machine availability Central elements Module 1 Machine description Machine construction and modules Exercises in the use [...] confident using the operating elements and be familiar with the recurring operating sequences on the machine You will have a excellent understanding of the EMAG specific program architecture and will be able [...] will be able to use the available functions more effectively, to increase process safety at the machine and to reduce component cycle times You will be able to adjust, optimize and use existing and planned
Couplings Machining Centers Coupling Sleeve Machining Centers for the Energy and Oil Field Industries EMAG, the leading company for OCTG machines, offers customized solutions for the machining of coupling [...] EMAG’s modern machine tools cover all threads used in the OCTG sector, including international (API, GOST) and proprietary standard (premium threads). Overview Couplings Machining Centers Machine finder ( 2 [...] 2 ) machines found VSC 400 / VSC 400 DUO (Couplings) Chuck dia., max.: 445 mm | 17.5 in Nominal diameter: Inch 2 ⅜ – 9 ⅝ X-axis travel: 850 mm | 33.5 in More information VSC 500 (Couplings) Chuck dia.
automated machines was the key to speeding up production," says Reguzzo. "The machines run unmanned, allowing us to produce in the evening hours without having to introduce a night shift." EMAG machines guarantee [...] on EMAG machines that are equipped with integrated measuring probes. "This allows us to check all components 100 percent," explains Reguzzo. "The stable design and high quality of the machine components [...] lines, we work with VL 7 machines, where the operator manually places the workpieces on the automation belt," explains Reguzzo. "In other production lines, we work with VL 4 machines that are equipped with
More information Machines for your requirements ( 4 ) machines found ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PS - Premium Standard ECM / PECM Machines PTS 2500 Downloads [...] Technologies ECM ECM - Electro-Chemical Machining Electro-Chemical Machining (ECM) is the generic term for a variety of electro-chemical processes. ECM is used to machine workpieces through the anodic dissoultion [...] repeat accuracy in the machining of the surface structure Simple but highly efficient production process; no need for subsequent deburring or polishing Rough-machining, finish-machining and polishing in a
Retrofit machines from stock Used machines fit for the future With the knowledge gained from over 25 years of successful retrofit projects, EMAG makes your machine fit for the future. EMAG machines are perfect [...] the rebuilding of a machine. At the customer's request, these "perennial favorites" were also converted into turning and grinding centers during the retrofit . This reduces machining times and allows for [...] production solutions based on used machines - this is how the advantages of EMAG Retrofit could be summarized. In many cases, the performance of the modernized machines even matches that of the new models
Productive Machining of Large Chucked Parts VLC 400 Vertical Turning Machine - Workarea The VLC 400 vertical pick-up turning machine gives the user nearly unlimited equipping options with machining technologies [...] Range of Technologies Vertical turning Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information [...] max.: 500 mm | 19.5 in Send inquiry VLC 400 Vertical Turning Machine for the Productive Machining of Large Chucked Parts The VLC 400 is a vertical turning machine that offers great versatility for the manufacture
Range of Technologies Vertical turning Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information [...] VL 4 Vertical Turning Machine Modular VL VL 4 Workpiece dia., max.: 200 mm | 8 in Workpiece length, max.: 200 mm | 8 in Chuck dia., max.: 260 mm | 10 in Send inquiry Vertical turning center VL 4 for chucked [...] soft and hard machining. The machine base made from MINERALIT® polymer concrete allows for low-vibration machining and ensures long tool life as well as very high machining quality when turning workpieces
Range of Technologies Vertical turning Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process… More information [...] workpiece into and out of the vertical turning machine. The remaining tooling stations can be equipped with turning or driven tools. To the left and right of the machining area are closed-looped conveyor [...] strength of the VTC 100 Vertical Turning Machine lies in the production of large quantities of shafts with diameters up to 400 mm. Full integration into the EMAG machine concept including automatic loading
