Searched for "Grinding Machines"

well as different machining processes based on the subject of grinding. Key content: Fundamentals of grinding technology: - Grinding processes - Grinding tools - Machine concepts - Machine components Trueing [...] Errors during grinding - Effects on the grinding process - Classification of grinding errors - Vibrations during grinding - Visual grinding errors - Thermal grinding errors Course participants: This course [...] cooling required during grinding? - Categorization of cutting fluid - Pressures and quantities - Filtering - Cutting fluid nozzles Combined machining: - Technologies - Machine concept - Application Errors

Technologies Synchronous Support Grinding Synchronous Support Grinding The synchronous support grinding process on the VTC 315 DS uses two CBN grinding wheels to simultaneously grind – from opposite sides – vertically [...] the grinding wheels until the desired shaft dimension is ground – a design that also absorbs all the tangential forces. Machines for your requirements ( 1 ) machines found Customized Shaft Machining VTC [...] Z-axis and featuring integral grinding spindles, are mounted to the inside wall of the machine. Low forces acting on the component This process allows simultaneous grinding of the component from right and

the grinding mandrel can accommodate grinding wheels with different diameters, and the entire design is very rigid. Gear generating grinding and profile grinding take place on the main grinding spindle [...] dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the case of [...] flank, the sky-grind process removes 90 micrometers by hobbing and only 10 micrometers by gear generating grinding. In the end, the cycle times of conventional wet gear grinding and the Sky-Grind process are

Highly Efficient Grinding Systems for Shafts - The Perfect Grind for Contemporary Drive Technology Modern drive systems require perfection down to the last detail. Especially in the case of shafts, which [...] true when, in addition to high machining quality, low cycle times are also to be achieved. This is precisely where EMAG is practically the leader in the field of hard machining of shafts. Whether horizontal [...] horizontal or vertical machining, cylindrical or non-cylindrical grinding or the use of process combinations - the possibilities we offer in the EMAG Group are vast. In this recorded webinar, we will present an

pick-up turning machines, which are known worldwide for their quality, productivity and process reliability in brake disc production. Modular machine configuration: We will show you how our machines can be configured [...] overview of the machining processes from raw-parts to finished brake discs, including turning, drilling, balancing, exhibition, testing, marking, laser metal deposition and grinding. Innovation for fine [...] disc production - complete process chain from a single source: turning, laser metal deposition and grinding," we present the complete process chain, including system concepts and automation solutions. Find

control unit, and operator control components. While the basic mechanical components, like the machine base and cast structures, are extremely durable, progress in the field of CNC is happening at such [...] or modern full-enclosure guards, we show you how we build an entirely new system on old Karstens machine bases. The webinar is unfortunately only available in German.

tooth flank grinding, profile grinding and generating grinding. Horizontal + Vertical Gear Hobbing Machines Power skiving Skiving Machines EMAG SU Gear Shaping Machines EMAG SU Gear Shaving Machines EMAG SU [...] SU Gear Generating Grinding Machines EMAG SU Gear Profile Grinding Machines EMAG SU Grinding machines for gear cutting tools EMAG SU Gear deburring machines [...] Gear Cutting Machines Gear Cutting Machines EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cu

EMAG CNC machines. Turning Machines Grinding Machines EMAG manufactures grinding machines for a wide range of applications. Whether its internal or external cylindrical grinding, non-round machining for parts [...] cams or crankshaft grinding – EMAG provides the right technology! Grinding Machines Machining Centers and Milling Machines The vertical machining centers from EMAG are used to machine components with complex [...] shaving, shaping, tooth flank grinding, profile grinding and generating grinding. Gear Cutting Machines Couplings Machining Centers EMAG offers customized solutions for the machining of coupling sleeves. EMAG’s

GT, a combined turning and grinding machine that we developed specifically for the hard machining at the end of the process chain,” Ivanovic adds. Combining Processes to Machine Transmission Gears The VLC [...] important. This is why the precision hard-machining is usually done in a multi-stage process on different turning and grinding machines. Especially in hard machining, production planners have little tolerance [...] rnage of machining technologies: turning, drilling, milling, gear hobbing, hard and soft machining—basically everything that is required to build comprehensive manufacturing lines. “VLC machines enable us

expertise and experience that the Italian machine manufacturer has in gear machining. Within these industries, high-precision grinding, shaping and shaving machines are used, and few companies can match the [...] navigation, these machines provide great performance boosts in the grinding of large workpieces and geometries. With the SG 160 SKYGRIND, Samputensili also has the first dry grinding machine in the world. [...] operations on a blank, to the grinding of diverse shoulders, and even the final tooth flank grinding step – the latter with Samputensili technology. By acquiring Samputensili Machine Tools and Samputensili CLC

Machine finder The right machine for your requirements Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers [...] Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free [...] Centers Tube and couplings machining centers Turning Machines Technologies Cylindrical Grinding Deburring Drilling ECM ECM - Deburring ECM - Drilling ECM - Inner forming ECM Rifling Gear Shaping Gear shaving

center, and then the machine’s workpiece gripper transports the component into the machining area. In a single clamping operation, the turbine shaft is pre-turned, with four-axis machining, guaranteeing reduced [...] bearing seats on the component, this machine could do that as well. Various grinding operations take place in the third and fourth operations: First, the horizontal grinding of the shaft is performed on an [...] vertical grinding machine finishes the ring grooves and the outer wing contour of the turbine wheel. Optionally, the wing contour can be deburred with an additional driven brush in the machining area of

insights into the latest technological developments of, for example, topological gear grinding or polishing and fine grinding of gears. [...] Webinar: Machining E-mobility Transmission Components – Perfect Surfaces at a Rate of One Second Perfect surfaces are essential for the production of components for electric drive systems. They ensure

units. In the heart of Italy's industrial production, EMAG SU produces hobbing, milling and grinding machines that are essential for the quality of the final workpieces. Watch our recorded webinar from [...] speeds and thus ensure smooth running of the electric drive. This places very high demands on the machining of the gear wheels. The EMAG Group supplies the technologies for the entire manufacturing process

precision in the MIND 750 induction hardening machine by EMAG eldec (OP 50). Hard machining of the shaft starts with external turning in the EMAG VT 4-4 pick-up machine (OP 60) and internal turning in the modular [...] close tolerances and high demands on surface quality is provided by the final grinding process on a vertical shaft grinding machine of the VTC series (OP 100). The shaft is then ready for joining with the [...] Their specialists for complete production systems have designed a line where soft machining, hardening and hard machining of a hollow (and therefore light) shaft take place one after the other. “All in all

shaft in which all machining processes are perfectly linked one after the other - from the soft machining of the blanks to the final hard machining, including the tooth flank grinding processes or skiving [...] performance figures in the machining of rotor shafts with cycle times of only 35 seconds at a gear quality of DIN Q7. Can be integrated into the line On this basis, the machine builders plan and develop [...] system, which in a sense drives through the machines on the line. K 160 in use with two-piece rotor shafts Incidentally, EMAG Koepfer has the K 160 gear hobbing machine - a solution for components with a maximum

internal grinding or combination of turning and grinding in a single machine The traditional grinding processes, i.e. internal grinding, face grinding, external circular grinding and non-circular grinding [...] to precision machining (i.e. face grinding and internal grinding) of small chuck parts. Thanks to the modular VG 110 face grinders series, the user can select either a “traditional” grinding process or can [...] and grinding in a single machine. The main application for the internal grinders is the economical machining of small workpieces of between 2 and 60 mm in diameter in large batches. Face grinding and internal

Overview Internal and Face Grinding Machines Machine finder ( 1 ) machines found VG 110 Chuck dia., max.: 100 / 190 mm | 4 / 7.5 in Internal machining dia., max.: 60 mm | 2.5 in Grinding length, max.: 60 mm | [...] Internal and Face Grinding Machines for Small Chucked Components The production of small chucked components often involves very large quantities. In particular, gearbox wheels, planetary gears, sprocket

turning and grinding machine. Hard and soft turning, scroll-free turning, grinding and simultaneous grinding, synchronous support grinding and non-circular grinding are all possible on a single machine. In short: [...] vertical turning and grinding machines guarantee efficient shaft production with reliable processes. VTC 100 GT - All-Around Solutions for Shafts The VTC 100 GT turning and grinding machine ensures fast cycles [...] GT machines can be quickly reconfigured for evolving machining tasks. Even complex combination processes can be configured extremely efficiently on the EMAG turning and grinding combination machine. Advantages

multi-functional machine enables seal seat machining with the crucial requirement of no tool marks. Dry machining is also possible. VTC 315 DS CNC machine Advantages VTC 315 DS All hard machining processes on [...] Cylindrical Grinding Hard turning / grinding Synchronous Support Grinding Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] standard method, this CNC machine holds the workpiece vertically for simultaneous, four-axis machining by two opposing grinding spindles. The normal forces are canceled out and grinding times for components

turning and grinding machine. Hard and soft turning, scroll-free turning, grinding and simultaneous grinding, synchronous support grinding and non-circular grinding are all possible on a single machine. In short: [...] vertical turning and grinding machines guarantee efficient shaft production with reliable processes. VTC 100 GT - All-Around Solutions for Shafts The VTC 100 GT turning and grinding machine ensures fast cycles [...] GT machines can be quickly reconfigured for evolving machining tasks. Even complex combination processes can be configured extremely efficiently on the EMAG turning and grinding combination machine. Advantages

operator. Roll ring machining on the VSC DS turning/grinding center – a process in which top-quality roll rings can be machined quickly. Machines for your requirements ( 1 ) machines found Modular VL VL [...] VSC DS turning/grinding center is perfectly-designed for machining roll rings When allowed by the hardness of the material, the VSC DS series of machines can combine turning and grinding technologies in [...] than when using dedicated grinding machines. Only the quality-critical finishing operations are performed using grinding. The roll rings are loaded into the VSC DS turning/grinding center via the integrated

Turning/Grinding Machine—Hard Turning and Grinding of Chucked Components in Transmission and Engine Production With the VLC 350 GT turning/grinding machine from EMAG, a variety of hard machining processes [...] cylindrical grinding element for grinding internal boreholes. The VLC 350 GT turning/grinding machine is also perfect for small batch production. The machine has enough space in its machining area to accommodate [...] 350 GT—Turning and Grinding in One Machine The abbreviation “GT” stands for “grinding” and “turning.” It signifies the main strengths of the VLC GT machine: The combination of grinding and turning (and

Turning/Grinding Machine—Hard Turning and Grinding of Chucked Components in Transmission and Engine Production With the VLC 350 GT turning/grinding machine from EMAG, a variety of hard machining processes [...] cylindrical grinding element for grinding internal boreholes. The VLC 350 GT turning/grinding machine is also perfect for small batch production. The machine has enough space in its machining area to accommodate [...] 350 GT—Turning and Grinding in One Machine The abbreviation “GT” stands for “grinding” and “turning.” It signifies the main strengths of the VLC GT machine: The combination of grinding and turning (and

multiple-machine operations All modern grinding technologies can be realized The machines can be equipped with one, two or more grinding wheels for external out-of-round and/or cylindrical grinding The compound [...] Camshaft Grinding Machines SN 204 / SN 208 Workpiece dia., max.: 380 mm | 15 in Workpiece length, max.: 600 / 950 mm | 23.5 / 37.5 in X-axis travel: 380 mm | 15 in Send inquiry High performance grinding of camshafts [...] guide way guarantees the most accurate grinding result. The compound table design reduces the size of the footprint of the camshaft grinder. The machine is able to grind cams with cylindrical or conical tracks