Searched for "Grinding Machines"

Turning and Grinding, Chucked Components Vertical Turning and Grinding Centers for Chucked Components Vertical turning and grinding centers combine the advantages of hard turning with those of grinding on a single [...] single machine, in a single set-up. Overview Vertical Turning and Grinding Centers Machine finder ( 4 ) machines found VLC 200 GT Customized Workpiece dia., max.: 200 mm | 8 in Workpiece length, max.:

learn: Focus on precision: How EMAG grinding machines enable precision in the micrometer range for out-of-round surfaces. Technical insights: Details about the grinding process, which is crucial for a smooth [...] examples: Insights into the machining of cam rings, rotors, stators and pump rings with EMAG machines. Flexibility and speed: The advantages of flexible and fast machining of a wide range of workpieces [...] efficiency. To achieve these properties, a grinding process is essential. In this webinar we present current solutions and application examples for grinding pump components. In this webinar you will learn:

well as different machining processes based on the subject of grinding. Key content: Fundamentals of grinding technology: - Grinding processes - Grinding tools - Machine concepts - Machine components Trueing [...] Errors during grinding - Effects on the grinding process - Classification of grinding errors - Vibrations during grinding - Visual grinding errors - Thermal grinding errors Course participants: This course [...] cooling required during grinding? - Categorization of cutting fluid - Pressures and quantities - Filtering - Cutting fluid nozzles Combined machining: - Technologies - Machine concept - Application Errors

the two processes generate problematic performance figures." Perfecting grinding processes A look at the VLC 450 DG grinding machine - a special solution for brake discs that has been designed by EMAG experts [...] are crucial for the productivity of the grinding process. "A direct exchange of information between the development departments of the machine manufacturer, grinding wheel manufacturer and grit material supplier [...] solution - including the subsequent grinding processes that give the wheel its final surface? "This question is our top priority," explains Jannik Röttger, Head of Grinding Technology at EMAG. "Our unique

the grinding mandrel can accommodate grinding wheels with different diameters, and the entire design is very rigid. Gear generating grinding and profile grinding take place on the main grinding spindle [...] dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the case of [...] flank, the sky-grind process removes 90 micrometers by hobbing and only 10 micrometers by gear generating grinding. In the end, the cycle times of conventional wet gear grinding and the Sky-Grind process are

Technologies Synchronous Support Grinding Synchronous Support Grinding The synchronous support grinding process on the VTC 315 DS uses two CBN grinding wheels to simultaneously grind – from opposite sides – vertically [...] Z-axis and featuring integral grinding spindles, are mounted to the inside wall of the machine. Low forces acting on the component This process allows simultaneous grinding of the component from right and [...] Solution for Every Workpiece Triple-sector clutch More information Machines for your requirements ( 1 ) machines found Customized Shaft Machining VTC VTC 315 DS We have the right solution for you! EMAG worldwide

Highly Efficient Grinding Systems for Shafts - The Perfect Grind for Contemporary Drive Technology Modern drive systems require perfection down to the last detail. Especially in the case of shafts, which [...] true when, in addition to high machining quality, low cycle times are also to be achieved. This is precisely where EMAG is practically the leader in the field of hard machining of shafts. Whether horizontal [...] horizontal or vertical machining, cylindrical or non-cylindrical grinding or the use of process combinations - the possibilities we offer in the EMAG Group are vast. In this recorded webinar, we will present an

pick-up turning machines, which are known worldwide for their quality, productivity and process reliability in brake disc production. Modular machine configuration: We will show you how our machines can be configured [...] overview of the machining processes from raw-parts to finished brake discs, including turning, drilling, balancing, exhibition, testing, marking, laser metal deposition and grinding. Innovation for fine [...] disc production - complete process chain from a single source: turning, laser metal deposition and grinding," we present the complete process chain, including system concepts and automation solutions. Find

common cost traps Wrong technology decisions lead to significant additional costs due to longer machining times, higher tool wear, or rework. Our webinar provides you with the knowledge you need to make

flank grinding, profile grinding and generating grinding. Gear Hobbing Machines Skiving Machines Gear Shaping Machines Gear Shaving Machines Gear Generating Grinding Machines Gear Profile Grinding Machines [...] Machines Grinding machines for gear cutting tools Profile milling machines Overview Gear Cutting Machines from EMAG Machine finder ( 25 ) machines found HLC 150 H Module range: mm 0.3 - 3.0 Workpiece dia. [...] Gear Cutting Machines Gear Cutting Machines EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cu

EMAG CNC machines. Turning Machines Grinding Machines EMAG manufactures grinding machines for a wide range of applications. Whether its internal or external cylindrical grinding, non-round machining for parts [...] cams or crankshaft grinding – EMAG provides the right technology! Grinding Machines Machining Centers and Milling Machines The vertical machining centers from EMAG are used to machine components with complex [...] shaving, shaping, tooth flank grinding, profile grinding and generating grinding. Gear Cutting Machines Couplings Machining Centers EMAG offers customized solutions for the machining of coupling sleeves. EMAG’s

Retrofit machines from stock Used machines fit for the future With the knowledge gained from over 25 years of successful retrofit projects, EMAG makes your machine fit for the future. EMAG machines are perfect [...] also offers comprehensive expertise in the field of grinding, from external cylindrical grinding to internal cylindrical grinding and out-of-round grinding. We offer customized modernization and retrofit solutions [...] Weiss and Karstens cylindrical grinding machines - from mechanical overhauls to complete technology upgrades. EMAG retrofit of a conventional Karstens cylindrical grinding machine with modern Eckelmann CNC

Machine finder The right machine for your requirements Machines ECM / PECM Machines Gear Cutting Machines Grinding Machines Joining machines Laser Cleaning Machines Laser-Welding Machines Machining Centers [...] Generating grinding Grinding Hard turning / grinding Heat Shrink Assembly Hobbing Laser Cleaning Laser Metal Deposition Laser welding Out-of-round grinding PECM Power Skiving Profile grinding Scroll-free [...] ( 81 ) Reset filters Relevant machines for your selection Filter ( 81 ) machines found ECO 200 Grinding length, max.: 400 mm | 15.5 in Center height: 100 mm | 4 in Grinding Ø external: 1 / 100 mm | 0 /

GT, a combined turning and grinding machine that we developed specifically for the hard machining at the end of the process chain,” Ivanovic adds. Combining Processes to Machine Transmission Gears The VLC [...] important. This is why the precision hard-machining is usually done in a multi-stage process on different turning and grinding machines. Especially in hard machining, production planners have little tolerance [...] rnage of machining technologies: turning, drilling, milling, gear hobbing, hard and soft machining—basically everything that is required to build comprehensive manufacturing lines. “VLC machines enable us

expertise and experience that the Italian machine manufacturer has in gear machining. Within these industries, high-precision grinding, shaping and shaving machines are used, and few companies can match the [...] navigation, these machines provide great performance boosts in the grinding of large workpieces and geometries. With the SG 160 SKYGRIND, Samputensili also has the first dry grinding machine in the world. [...] operations on a blank, to the grinding of diverse shoulders, and even the final tooth flank grinding step – the latter with Samputensili technology. By acquiring Samputensili Machine Tools and Samputensili CLC

Stock Machines Get immediate access to high-performance vertical turning, hobbing and grinding systems – fully capable, field-ready and optimized for U.S. production. Ready-to-Ship EMAG Stock Machines – Ready [...] maximum gear-grinding precision for automotive, aerospace and defense applications. This machine ensures short setup times and high repeatability for medium-to-large batch production. Grinding range up to [...] can’t wait and capacity must scale yesterday, EMAG’s Stock Machines are your strategic advantage. We’ve stocked select, high-demand machines – already configured, inspected and ready for immediate U.S

center, and then the machine’s workpiece gripper transports the component into the machining area. In a single clamping operation, the turbine shaft is pre-turned, with four-axis machining, guaranteeing reduced [...] bearing seats on the component, this machine could do that as well. Various grinding operations take place in the third and fourth operations: First, the horizontal grinding of the shaft is performed on an [...] vertical grinding machine finishes the ring grooves and the outer wing contour of the turbine wheel. Optionally, the wing contour can be deburred with an additional driven brush in the machining area of

insights into the latest technological developments of, for example, topological gear grinding or polishing and fine grinding of gears. [...] Webinar: Machining E-mobility Transmission Components – Perfect Surfaces at a Rate of One Second Perfect surfaces are essential for the production of components for electric drive systems. They ensure

units. In the heart of Italy's industrial production, EMAG SU produces hobbing, milling and grinding machines that are essential for the quality of the final workpieces. Watch our recorded webinar from [...] speeds and thus ensure smooth running of the electric drive. This places very high demands on the machining of the gear wheels. The EMAG Group supplies the technologies for the entire manufacturing process

precision in the MIND 750 induction hardening machine by EMAG eldec (OP 50). Hard machining of the shaft starts with external turning in the EMAG VT 4-4 pick-up machine (OP 60) and internal turning in the modular [...] close tolerances and high demands on surface quality is provided by the final grinding process on a vertical shaft grinding machine of the VTC series (OP 100). The shaft is then ready for joining with the [...] Their specialists for complete production systems have designed a line where soft machining, hardening and hard machining of a hollow (and therefore light) shaft take place one after the other. “All in all

VL 6 complements Zoerkler's impressive machine park with production technologies such as turning, milling, grinding, gear cutting, tooth cutting, bevel gear grinding and eroding as well as testing facilities [...] automotive industries." The machine's integrated hard turning and milling functions are particularly noteworthy. This multifunctionality enables Zoerkler to perform demanding machining steps in a single setup [...] helicopters and airplanes. The decision in favor of the EMAG VL 6 was based on the need for automated machining of heavier components with the highest precision and reliability. Bernhard Wagner, Managing Director

shaft in which all machining processes are perfectly linked one after the other - from the soft machining of the blanks to the final hard machining, including the tooth flank grinding processes or skiving [...] performance figures in the machining of rotor shafts with cycle times of only 35 seconds at a gear quality of DIN Q7. Can be integrated into the line On this basis, the machine builders plan and develop [...] system, which in a sense drives through the machines on the line. K 160 in use with two-piece rotor shafts Incidentally, EMAG Koepfer has the K 160 gear hobbing machine - a solution for components with a maximum

sector. High-speed grinding head: The powerful grinding head enables generating and profile grinding of workpieces with interfering contours. Machining of gears and shafts: Machines gears up to an O/D [...] The G 250 HS generating and profile grinding machine is equipped with a high-speed grinding head and is specially designed for small workpieces with interfering contours. Gears and shafts with small diameter [...] diameter profile or generating grinding wheels can be manufactured here with high-productivity. G 250 HS gear grinding machine - highest productivity level for workpieces with interfering contours The G

traditional grinding processes, i.e. internal grinding, face grinding, external circular grinding and non-circular grinding, are used along with a combined machining process involving hard turning and grinding [...] economical machining of small workpieces of between 2 and 60 mm in diameter in large batches. Face grinding and internal grinding or combination of turning and grinding in a single machine The traditional [...] 110 for the high-speed machining of small workpieces This vertical face grinder is a true all-rounder when it comes to precision machining (i.e. face grinding and internal grinding) of small chuck parts

turning and grinding machine. Hard and soft turning, scroll-free turning, grinding and simultaneous grinding, synchronous support grinding and non-circular grinding are all possible on a single machine. In short: [...] vertical turning and grinding machines guarantee efficient shaft production with reliable processes. VTC 100 GT - All-Around Solutions for Shafts The VTC 100 GT turning and grinding machine ensures fast cycles [...] GT machines can be quickly reconfigured for evolving machining tasks. Even complex combination processes can be configured extremely efficiently on the EMAG turning and grinding combination machine. Advantages