Searched for "Vertical Turning Machines"

EMAG’s customer AccuRounds machines cylindrical components, often from difficult-to-machine alloys like Inconel, which has a high nickel content. AccuRounds’ relationship with EMAG began when they sought [...] the end, they were convinced by EMAG's VL 2 and VL 3 DUO machines. In this whitepaper you will learn why the company AccuRounds chose EMAG machines to increase tool life and to improve component quality [...] sought to solve a problem with chip evacuation during turning and milling processes. Increasing demand for precision components in the marketplace pushed them to purchase equipment with newer technology. In

allows for a maximum turning diameter of 700 mm. In addition, the stable 45° slant bed design minimizes vibrations during machining, ensuring dimensional accuracy even when machining thin-walled, long shells [...] the highest repeatability. PO 3000 IP – ECM rifling machine for gun barrels The PO 3000 IP from EMAG ECM is an electrochemical machining rifling machine that can be used to finish gun barrels with a rifled [...] workpieces. USC 850 – Precision lathe for machining 155-mm artillery shells The USC 850 universal lathe is specifically designed for the external and internal machining of 155-mm artillery projectile casings

EMAG. “That’s why we’re betting on the simultaneous machining of two identical components in a single machining area with this twin-spindle machine. This process will result in high output volumes with [...] conveyor and transports them to the first machine. The VL 1 TWIN’s two pick-up spindles then take over and move the components into the machining area. The turning operation follows on the first side of the [...] optimal solution for parallel soft machining on two bevel gear blanks (OP 10 – OP 10) with its VL 1 TWIN. Four machining steps are executed consecutively in the machine and the full cycle time is only 25

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI [...] Brands The technologies presented in the EMAG Group are exceptional in the machine tool industry in terms of their complexity and quality. The subsidiaries within the EMAG Group and the brands represented [...] to continuous ongoing technological development of the entire product range. Whether individual machines or complete manufacturing systems, whether for a part supplier, OEM, or manufacturer, EMAG offers

China CNC Machine Tool Fair (CCMT) was founded in Shanghai in 2000 and has been successfully held for eleven consecutive sessions. We will be presenting our latest innovations in the fields of turning, gear

are often used.“ Modular turning machines ensure high performance Overall, the messages of "flexibility" and "productivity" characterize EMAG's entire presence at EMO. The machine builders will also exhibit [...] spindles. In addition, the machine can be converted to the other process in just a few minutes. "Input is via user-friendly dialog software, which makes setting up the machine simple and clear. Set-up times [...] takes place in the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes

solutions, you can make your CNC turning machines fit for Industry 4.0: The EDNA Cortex acts as a central, secure data interface for aggregating and providing all machine and process data, the Workpiece [...] targeted expert advice. Smart machines for efficient production EDNA Cortex: Central data interface EDNA Cortex gives you secure, quick and easy access to all of your machine's process data. As a central [...] better traceability Cross-technology data communication (grinding, turning, ECM, laser processing) Simple export options for machine data (one-click CSV download) Flexible data provision EDNA Workpiece

EMAG NEWS 30 Electric Motor: Complete-machining of stator housings for electric vehicles EMAG NEWS 29 Shaft Production - Scroll-Free Turning on VT Series Machines EMAG NEWS 28 E-mobility - New manufacturing [...] NEWS 35 VSC 500 - Commercial vehicles and the like: Machining large components efficiently EMAG NEWS 34 Greater Productivity EMAG NEWS 33 PRECISE MACHINING OF ROTORS & WORMS EMAG NEWS 32 Brake disks - for

manufacturing solutions for grinding, turning, and specialized processes – live at IMTS 2026 UG 400: Universal grinding for precision internal and external machining The UG 400 performs internal and external [...] medium production runs. The rigid machine base design minimizes vibration transfer for consistent surface quality across production lots. More Information The MSC 5 DUO machines chucked components on two spindles [...] A2-5 configuration, while dual 8-station BMT turrets provide process flexibility. The machine handles complete machining (OP 10/OP 20) in a single setup with an integrated parts turner. Typical workpieces

spanning from manually loaded machines to stand-alone machines with automation up to fully integrated machines and machining systems. HLC 150 H - Horizontal Hobbing Machine Advantages HLC 150 H Unique workpiece [...] Horizontal Gear Hobbing and Worm Milling Machine HLC 150 H leads to more flexibility and reduced machining cost The HLC 150 H is a gear hobbing and worm milling machine with outstanding versatility and flexibility [...] competencies. Our special 4-axis machines for shaft production are ideal when it comes to high-precision and highly productive machining of gear shafts. Turning,… More information Gear wheels (e-bikes) Regardless

replacement may be needed sooner. Pay attention to the machine’s condition and production. Particularly in the case of turning and grinding machines, the hazard risk due to high speeds and enormous centrifugal [...] Safety Window Send inquiry Replacing the safety window Your machines safety windows should be replaced at least every 10 years. If exposed to extreme stressors, for example due to cooling lubricants, a [...] the use of cooling lubricants reduces the service life of safety windows. You should replace the machine’s safety window if it shows any sign of damage or appears to be brittle, as the risk of breaking increases

production systems do not come from individual machines, but from the interaction of their processes. The path from individual machining processes through combined machine concepts to cross-technology turnkey solutions [...] production system: All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work area for [...] for yourself how a complete system is created that delivers more than the sum of its individual machines - for reproducible quality and maximum efficiency.

increase processing safety at the machine You are able to adjust and optimize existing and planned processes and operating sequences Objectives To recognize and increase machine flexibility To safeguard and [...] and increase output To increase the process integrity of machining cycles Central elements Technical machine data EMAG axes designations Subroutine techniques and nesting Parameters, variables and program [...] Parameterizing of the workpiece handling equipment (automation) Prerequisite Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Participants Operators, setters,

During my internship I operated a turning center for the first time. Now I’m completing an apprenticeship as a mechatronics engineer at EMAG. Internships for finding a professional direction at EMAG What [...] What is precise? What does a machine tool do? And where do I really have the best professional opportunities? – an internship for high school students will enable you to gain some initial insights. Internships

solutions in gear machining, hobbing, grinding, and more. Hands-On Knowledge: Engage with real-world applications of the latest gear production technologies, including demonstrations on hard turning, deburring

aerospace applications. Our technologies for ECM rifling, artillery shell production, turning, grinding and gear machining enable efficient, high-precision manufacturing of mission-critical components. With

of this forward-looking energy form. Machining of drive components for adjusting wind blades EMAG’s production centers for large components are ideal for machining drive housings, planetary carriers, and [...] rotor blades of wind turbines against the wind. Turning, milling, and drilling are the technologies used here and are easy to integrate into the machines. More information

and Hard Machining of Worm Gears on a Single Machine with the Universal Gear Hobbing & Screw Milling HLC 150 H Machine Essentially all worm shafts are machined the same way, once the turning operation [...] the… More information Machines for your requirements ( 3 ) machines found Profile milling machines CLC 260 H-FR Gear Profile Grinding Machines G 375 H Gear Profile Grinding Machines G 500 H We have the right [...] EMAG offers an alternative machining solution for this, slab milling the worm shaft on the same machine or on the same type of machine. The HLC 150 H enables universal machining from milling the worm shaft

quality assurance solutions 3. Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single [...] solutions for manufacturing these complex components. Focus of the webinar: 1. High-precision machining of rotor shafts for electric drives Technology solutions for precision gear cutting with cycle times [...] under 35 seconds Process for achieving top-tier surface finishes for low-noise operation Complete-machining of assembled and one-piece rotor shafts 2. Efficient process chains for assembled rotor shafts

high-precision machining of cams, camshafts, pump rings and other components with… More information All technologies Machines for your requirements ( 1 ) machines found Joining machines SFC 600 We have [...] Technologies Cylindrical Grinding Hard turning / grinding Heat Shrink Assembly Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] with… More information The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information The thermal joining

manufacturing solutions for hard as well as soft machining. Relevant workpieces (6) Electric motor EMAG offers a wide range of solutions for machining workpieces used in electric drives. Relevant workpieces [...] for powertrains and transmissions, whether for turning, cutting gear teeth, or laser welding. Relevant workpieces (16) Turbocharger Soft and hard machining of shafts is one of EMAG’s core competencies. [...] interesting alternative for machining extremely hard workpieces. Relevant workpieces (1) Steering / Chassis / Brake system EMAG offers many manufacturing solutions, from worm gear machining in the steering system

Injector body For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information We have [...] Deburring does not count as a core process in machining. On the contrary, it has up to now been considered a necessary evil. Again and again this has led to the machining processes being optimally coordinated [...] often contain machining sectors that are difficult to get at. Undercuts, pockets or internal, intersecting drill holes do not present that much of a challenge for mechanical machining processes. However

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

multi-spindle machine offers a cost effective solution for machining in two operations. Featuring two separate machining areas allows the two overhead slides to be programmed independently. Each machining area [...] multi-spindle machines have a MINERALIT® polymer concrete machine base, the damping properties of which are 8 times those of cast iron. Simple, flexible workpiece handling on all VSC series machines, including [...] multi-spindle machines, includes loading and unloading from either the right or the left. VSC DUO Multi-Spindle Machine for Medium and Large Batch Production VSC DUO multi-spindle machines have the smallest

operation. EMAG Machine Portfolio for Flexspline Machining With the K Series, EMAG offers two machine platforms that are specifically optimized for machining harmonic reducer components. Both machines feature [...] that includes both soft and hard machining. Each process step must be coordinated with precision to achieve the required final qualities. 1. Soft turning: Rough machining of the blank geometry, finishing [...] differ primarily in their capacity. K 160 (left) and K 300 (right) gear hobbing machines for Flexspline machining. Cast iron machine base and water-cooled direct drives for maximum precision K 160 – Compact