Searched for "Vertical Turning Machines"

solutions in gear machining, hobbing, grinding, and more. Hands-On Knowledge: Engage with real-world applications of the latest gear production technologies, including demonstrations on hard turning, deburring

aerospace applications. Our technologies for ECM rifling, artillery shell production, turning, grinding and gear machining enable efficient, high-precision manufacturing of mission-critical components. With

original machining operation a secondary burr is created, leaving an undefined end machining status. ECM - Deburring ECM Deburring Contactless deburring with ECM - electro-chemical machining It is fair [...] Injector body For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information Downloads [...] Deburring does not count as a core process in machining. On the contrary, it has up to now been considered a necessary evil. Again and again this has led to the machining processes being optimally coordinated

of this forward-looking energy form. Machining of drive components for adjusting wind blades EMAG’s production centers for large components are ideal for machining drive housings, planetary carriers, and [...] rotor blades of wind turbines against the wind. Turning, milling, and drilling are the technologies used here and are easy to integrate into the machines. More information

See the WPG 7 OD cylindrical grinding machine in action Experience the G 375 H gear grinding machine firsthand Explore additional EMAG technologies, including turning, automation and gear manufacturing solutions [...] specialists about your specific production needs Learn more about our in stock, ready to ship inventory machines Arrange Your Visit To schedule a personalized demonstration or meeting, please contact your EMAG [...] fits your schedule and ensures you get the most out of your time with us. Why Visit EMAG? Hands-On Machine Demonstrations – See technology running real parts relevant to your business Application-Specific

quality assurance solutions 3. Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single [...] solutions for manufacturing these complex components. Focus of the webinar: 1. High-precision machining of rotor shafts for electric drives Technology solutions for precision gear cutting with cycle times [...] under 35 seconds Process for achieving top-tier surface finishes for low-noise operation Complete-machining of assembled and one-piece rotor shafts 2. Efficient process chains for assembled rotor shafts

and Hard Machining of Worm Gears on a Single Machine with the Universal Gear Hobbing & Screw Milling HLC 150 H Machine Essentially all worm shafts are machined the same way, once the turning operation [...] KOEPFER offers an alternative machining solution for this, slab milling the worm shaft on the same machine or on the same type of machine. The HLC 150 H enables universal machining from milling the worm shaft [...] the complete machining process to manufacture worm gears—from soft machining, all the way to final hard machining. To achieve this, it has access to both standard and customized machines. An example of

high-precision machining of cams, camshafts, pump rings and other components with… More information All technologies Machines for your requirements ( 1 ) machines found Joining machines SFC 600 We have [...] Technologies Cylindrical Grinding Hard turning / grinding Heat Shrink Assembly Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] with… More information The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information The thermal joining

manufacturing solutions for hard as well as soft machining. Relevant workpieces (6) Electric motor EMAG offers a wide range of solutions for machining workpieces used in electric drives. Relevant workpieces [...] for powertrains and transmissions, whether for turning, cutting gear teeth, or laser welding. Relevant workpieces (16) Turbocharger Soft and hard machining of shafts is one of EMAG’s core competencies. [...] interesting alternative for machining extremely hard workpieces. Relevant workpieces (1) Steering / Chassis / Brake system EMAG offers many manufacturing solutions, from worm gear machining in the steering system

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

multi-spindle machine offers a cost effective solution for machining in two operations. Featuring two separate machining areas allows the two overhead slides to be programmed independently. Each machining area [...] multi-spindle machines have a MINERALIT® polymer concrete machine base, the damping properties of which are 8 times those of cast iron. Simple, flexible workpiece handling on all VSC series machines, including [...] multi-spindle machines, includes loading and unloading from either the right or the left. VSC DUO Multi-Spindle Machine for Medium and Large Batch Production VSC DUO multi-spindle machines have the smallest

different processes in a single machine also brings a variety of benefits for users. They can perform both rough-machining and finish-machining in one setup and in one machine in quick succession, which minimizes [...] flexibility, easier and more accessible. With the ability to equip the machine with up to four power skiving tools and six turning tools, users can produce complex components safely and efficiently in a [...] minimizes the overall machining time and saves capital investment. The VSC 400 PS is designed to machine components with a maximum diameter of 340 millimeters and a maximum height of 420 millimeters. It

quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single [...] quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single [...] your requirements through various configurations: Double rifling machine: Simultaneous machining of two barrels Eight-run rifling machine: Parallel production of eight barrels for maximum productivity The

production, but also to EMAG machines. As a specialist in the vertical machining of brake discs, EMAG has worked closely… More information Machines for your requirements ( 2 ) machines found Laser Coating Systems [...] wear resistance and friction properties Laser metal deposition of a brake disk with the ELC 450 LMD machine from EMAG during the coating process Advantages Laser metal deposition for brake discs High coating [...] Systems ELC LMD Series Brake Disc Grinding Machines VLC 450 DG We have the right solution for you! EMAG worldwide Do you have questions or need more detailed information? Please contact us! Worldwide Contacts

Rifling: Precision barrel machining An outstanding example of EMAG's technological expertise is ECM (Electrochemical Machining) rifling. This process enables the high-precision machining of gun barrels by creating [...] stresses on the material. The use of special rifling modules in the modular PI machines allows the simultaneous machining of up to eight barrels, resulting in short cycle times and high efficiency. More [...] and artillery ammunition. Manufacturing systems for artillery ammunition In addition to barrel machining, EMAG also offers customized manufacturing systems for the production of artillery ammunition. By

operation. EMAG Machine Portfolio for Flexspline Machining With the K Series, EMAG offers two machine platforms that are specifically optimized for machining harmonic reducer components. Both machines feature [...] that includes both soft and hard machining. Each process step must be coordinated with precision to achieve the required final qualities. 1. Soft turning: Rough machining of the blank geometry, finishing [...] differ primarily in their capacity. K 160 (left) and K 300 (right) gear hobbing machines for Flexspline machining. Cast iron machine base and water-cooled direct drives for maximum precision K 160 – Compact

more about our solutions Key capabilities include: ECM Rifling & Precision Barrel Machining: Electro-chemical machining achieves tight tolerances, stress-free surfaces and consistent rifling quality for [...] high throughput and exacting precision. Read more Drone & Unmanned Systems Components: Precision turning, milling and grinding for lightweight, high-performance structural and drive parts. Read more Connect

EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information Machines for your requirements ( 2 ) machines found ECM [...] EMAG's modular machine concept, with power electronics and generator technology adjusted to suit the relevant manufacturing requirements. Electro-chemical Inner forming with EMAG machines guarantees economic [...] ECM / PECM Machines PS - Premium Standard ECM / PECM Machines PTS 2500 Downloads ECM_Maschinenuebersicht_2023 -- 20230911 1341.indd pdf | 5 MB Download We have the right solution for you! EMAG worldwide Do

example. This machine can also be equipped with a tool changer, which has great advantages with single-shaft extruder shafts. The GW 3600 HD (4- or 5-axis machine) is designed for economic machining of rotors [...] ss of its machines. At the same time, EMAG SU benefits from the global reach of the EMAG Group: the machine manufacturer from southern Germany handles the global distribution of the machines and thus lays [...] diameter of 160 mm, for example, EMAG SU has the fastest machine on the market. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of hard-wearing

motion and track width as well as the machining time are precisely adapted to the degree of soiling and the desired level of cleanliness. As a result, the machine only processes defined areas like welds [...] high pulse peak power if needed. In turn, this property can be used to achieve certain surface properties on the component, such as improved adhesiveness. The machine can be used in end-to-end production [...] Laser cleaning uses a focused laser beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be removed

possible by a dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the case [...] the fastest machine on the market, which is made possible by two parallel workpiece tables that move alternately at high speed to the grinding wheel. Thus, while one component is machined, the internal [...] The larger G 250 machine also scores with precision, minimum chip-to-chip times, short setup times and reliability for components with a maximum length of 550 millimeters. The machine also has a double

interlinking. Another important aspect is that the machine’s structural design has been fundamentally rethought—with a decisive effect: The price of the machine is lower than its predecessor without giving up [...] precision and more rigid machine design for better repeatability in component quality and increased ease of maintenance. For instance, operators benefit from great access to the machining area during setup. [...] diameter and a maximum length of 800 millimeters. The machine features X, Y and Z-axes to position the inductors, one or several C-axes for the various machining stations on the rotary table, up to five temperature

In the interlinked systems, for example, soft machining, hardening and hard machining take place in direct succession and numerous technologies from turning, drilling and milling to induction hardening [...] especially in e-mobility. For example, EMAG is currently developing two production systems for machining a rotor shaft for European customers. With the introduction of EMAG Systems, EMAG plans to present

by Prof. Michael Zäh, Chair of Machine Tools and Manufacturing Technology at the Technical University of Munich, was just as interesting. He made it obvious how machine tool builders (and users) as well [...] reported on the digitalization of machine tools, the potential of additive manufacturing, turnkey manufacturing solutions for new types of electric motor parts and complete machining of drive components using [...] solutions that drive this transformation in various areas of application. There were also live machine demonstrations and an extensive “themed area.” In this context, the concept of the event was also

solution is that you relate the cycle time of the EMAG machine and the desired man-hours at the machine. So if the machining cycle within the machine is only a few seconds and at the same time you are aiming [...] combine their high-performance machines with completely different robot cells - and thus not only ensure highly efficient processes for loading and unloading the machines, but also integrate additional [...] more robotic solutions are being used on our machines, although this is also obvious," summarizes Jürgen Maier. "After all, we have a large number of machines that already have internal automation based