Searched for Vertical Turning Machines

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cam geometries, such as negative radii, can be implemented easily Machines for your requirements ( 1 ) machines found Joining machines SFC 600 Technologies Complex Manufacturing Systems from a Single Source [...] Technologies Cylindrical Grinding Hard turning / grinding Heat Shrink Assembly Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] with… More information The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information The thermal joining

What to expect: real-world examples of the machine's application in the field of internal and external gears. insight into the efficient power skiving and turning processes as well as technological background

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

spanning from manually loaded machines to stand-alone machines with automation up to fully integrated machines and machining systems. HLC 150 H - Horizontal Hobbing Machine Advantages HLC 150 H Unique workpiece [...] Shaft machining is one of EMAG's core competencies. Our special 4-axis machines for shaft production are ideal when it comes to high-precision and highly productive machining of gear shafts. Turning,… More [...] Horizontal Gear Hobbing and Worm Milling Machine HLC 150 H leads to more flexibility and reduced machining cost The HLC 150 H is a gear hobbing and worm milling machine with outstanding versatility and flexibility

multi-spindle machine offers a cost effective solution for machining in two operations. Featuring two separate machining areas allows the two overhead slides to be programmed independently. Each machining area [...] multi-spindle machines have a MINERALIT® polymer concrete machine base, the damping properties of which are 8 times those of cast iron. Simple, flexible workpiece handling on all VSC series machines, including [...] multi-spindle machines, includes loading and unloading from either the right or the left. VSC DUO Multi-Spindle Machine for Medium and Large Batch Production VSC DUO multi-spindle machines have the smallest

the desired output rate. Machines for your requirements ( 4 ) machines found ECM / PECM Machines CS ECM / PECM Machines PO 100 SF ECM / PECM Machines PO 900 BF ECM / PECM Machines PTS 2500 Workpieces The [...] production of injector bodies, EMAG offers turning centers for soft machining by chipping, induction hardening machines by eldec, and electro-chemical machining centers for deburring or inner… More information [...] original machining operation a secondary burr is created, leaving an undefined end machining status. ECM - Deburring ECM Deburring Contactless deburring with ECM - electro-chemical machining It is fair

different processes in a single machine also brings a variety of benefits for users. They can perform both rough-machining and finish-machining in one setup and in one machine in quick succession, which minimizes [...] flexibility, easier and more accessible. With the ability to equip the machine with up to four power skiving tools and six turning tools, users can produce complex components safely and efficiently in a [...] minimizes the overall machining time and saves capital investment. The VSC 400 PS is designed to machine components with a maximum diameter of 340 millimeters and a maximum height of 420 millimeters. It

industrial PC that is connected to the machine's control system and records all important production and sensor data with the help of the EDNA Cortex software, which in turn forms the basis for comprehensive [...] secure connection between the machine controller and EDNA Cortex. With each handshake, new information is exchanged, stored and provided with metadata - including time stamp, machine type, workpiece ID number [...] data/handshakes. External sources are included Information from external units (i.e. outside of NC/PLC machine controls) can also be merged. This includes sources such as OPC UA interfaces from robots and lasers

side including machining the fits and bore holes, turning the second side and outer contour, as well as, in the final clamping operation, internally machining the spherical shape and locating holes. This [...] process implemented at MAT Machining Europe GmbH for the differential gear housing is impressive: the company has a total of five large production lines, each with seven EMAG machines, interlinked using EMAG’s [...] through the machines on a rail system and transports the component from one pick-up station to the next. Thus a variety of preparatory processes are carried out on the gear housing: turning the first side

the process. Downloads ECM Machine Summary EN pdf | 4 MB Download Machines for your requirements ( 2 ) machines found ECM / PECM Machines PS - Premium Standard ECM / PECM Machines PTS 2500 Workpieces The [...] production of injector bodies, EMAG offers turning centers for soft machining by chipping, induction hardening machines by eldec, and electro-chemical machining centers for deburring or inner… More information [...] EMAG's modular machine concept, with power electronics and generator technology adjusted to suit the relevant manufacturing requirements. Electro-chemical Inner forming with EMAG machines guarantees economic

principle of self-loading spindles, allows for fully automated use of the laser welding machine both as a stand-alone machine as well as in a production line. Using the pick-up spindles offers a variety of a [...] two-station operation makes it possible to load and unload the spindles synchronously with the cycle time. Turn-Key Welding System for the Laser Welding of Differential Gear Housings The ELC 250 DUO laser welding [...] gained with the use of the fixed lenses. Primarily that the lasers are always pointed inside the machine, guaranteeing the best protection for the user. Additionally, the beam guidance resulting from this

example. This machine can also be equipped with a tool changer, which has great advantages with single-shaft extruder shafts. The GW 3600 HD (4- or 5-axis machine) is designed for economic machining of rotors [...] ss of its machines. At the same time, EMAG SU benefits from the global reach of the EMAG Group: the machine manufacturer from southern Germany handles the global distribution of the machines and thus lays [...] diameter of 160 mm, for example, EMAG SU has the fastest machine on the market. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of hard-wearing

motion and track width as well as the machining time are precisely adapted to the degree of soiling and the desired level of cleanliness. As a result, the machine only processes defined areas like welds [...] high pulse peak power if needed. In turn, this property can be used to achieve certain surface properties on the component, such as improved adhesiveness. The machine can be used in end-to-end production [...] Laser cleaning uses a focused laser beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be removed

possible by a dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the case [...] the fastest machine on the market, which is made possible by two parallel workpiece tables that move alternately at high speed to the grinding wheel. Thus, while one component is machined, the internal [...] The larger G 250 machine also scores with precision, minimum chip-to-chip times, short setup times and reliability for components with a maximum length of 550 millimeters. The machine also has a double

interlinking. Another important aspect is that the machine’s structural design has been fundamentally rethought—with a decisive effect: The price of the machine is lower than its predecessor without giving up [...] precision and more rigid machine design for better repeatability in component quality and increased ease of maintenance. For instance, operators benefit from great access to the machining area during setup. [...] diameter and a maximum length of 800 millimeters. The machine features X, Y and Z-axes to position the inductors, one or several C-axes for the various machining stations on the rotary table, up to five temperature

In the interlinked systems, for example, soft machining, hardening and hard machining take place in direct succession and numerous technologies from turning, drilling and milling to induction hardening [...] especially in e-mobility. For example, EMAG is currently developing two production systems for machining a rotor shaft for European customers. With the introduction of EMAG Systems, EMAG plans to present

by Prof. Michael Zäh, Chair of Machine Tools and Manufacturing Technology at the Technical University of Munich, was just as interesting. He made it obvious how machine tool builders (and users) as well [...] reported on the digitalization of machine tools, the potential of additive manufacturing, turnkey manufacturing solutions for new types of electric motor parts and complete machining of drive components using [...] solutions that drive this transformation in various areas of application. There were also live machine demonstrations and an extensive “themed area.” In this context, the concept of the event was also

solution is that you relate the cycle time of the EMAG machine and the desired man-hours at the machine. So if the machining cycle within the machine is only a few seconds and at the same time you are aiming [...] combine their high-performance machines with completely different robot cells - and thus not only ensure highly efficient processes for loading and unloading the machines, but also integrate additional [...] more robotic solutions are being used on our machines, although this is also obvious," summarizes Jürgen Maier. "After all, we have a large number of machines that already have internal automation based

” And, true to form, EMAG offers another advantage: the machine manufacturer also develops tailor-made production technology for upstream turning processes on the disk blank and final grinding processes [...] disk using a laser welding process. So, almost no material is lost.” A look at the details of the machine reveals exactly how this process works. It contains a turntable with five stations, on which each [...] director of EMAG LaserTec, about the benefits of laser metal deposition and the corresponding new machine, ELC 450 LMD. Read more on our blog: “We are developing a comprehensive solution for coating brake

(current cycle times of machines or lines), “Smart Tool Change” (information on remaining tool life), “OEE Monitor” (detailed breakdown of current OEE) as well as apps for checking “machine health” (condition [...] the question as to which EMAG machines are compatible with all of this: From retrofitting of virtually any model from the past two decades to integration into new machines, everything is possible. Another [...] intuitive HMI, which is now available for the MIND-L 1000 induction hardening machine from EMAG eldec. The roll-out for other machine technologies at other subsidiaries is in progress. 2. Smartphone Like Dashboard

” by a combination of multi-axes, high performance machine motions and well-maintained grinding wheels. EMAG SU’s G 160 model is the fastest machine on the market for components up to module 3 with a maximum [...] workpiece tables that take turns moving at high speed (with the help of durable, high performance linear motors) to the grinding wheel. During the time that one component is being machined, the loading robot inserts [...] parallel with the main machining operation. This results in a chip-to-chip time between the grinding processes of only 1.6 seconds (a very small value compared to grinding machines with turntables, where

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