Searched for "Vertical Turning Machines"

VLC 200 machines from EMAG (OP 10 and OP 20). Each part passes through two machines. After the first side is machined, the part is flipped by the [...] ) are then fed via a loading gantry to the ELC 6 laser welding machine from EMAG LaserTec. Here, the parts are first joined and then welded. OP 50: Hard Turning of Rotor Shaft During the subsequent hard [...] machine from EMAG Koepfer is used to cut splines. This machine, too, is loaded and unloaded by the loading gantry. The parts are fed into

for Long Motor Shafts These sturdy, state-of-the-art hobbing machine are capable of machining long parts, such as pinions and shafts up to 1000 mm long with weights up to 25 kgs. If your operation is looking to replace aging manual hobbing machines, this multi-axis machine is worth considering. Horizontal Gear Hobbing Machines: KOEPFER K 160 Longbed and Longbed XL KOEPFER K [...] 4.0 EDNA Edge Cloud Central edge storage and capture of all machines and data More information EDNA Health Check Automatic monitoring of machine health More information EDNA Lifeline Dashboards

processes are performed directly within the scope of a final hard machining operation or each component is first soft turned and then hard turned depends on the manufacturer's specific production solution [...] just 20 Seconds The basic principle of this pick-up turning center plays a decisive role. It features two pick-up spindles (9.9 kW/136 Nm at 40% duty cycle) that are used to always machine [...] quality and reliability. For instance, the VL 1 TWIN has a machine base made of MINERALIT®, which significantly reduces vibrations during the turning process, leading to longer tool life and lower

, and efficient process chains. Depending on the workpiece, machining processes include turning, gear cutting, ECM machining, and hard finishing. The goal is stable batch production with high productivity [...] for a two-piece rotor shaft comprises up to eleven operations: turning of the individual parts, laser cleaning, laser welding of the joint, hard external machining, internal machining, tooth profiles, [...] robots. For gear shafts, EMAG recommends the VT 2 and VT 4 4-axis turning machines for turning, the HLC 150 H for gear hobbing, and the VTC 100 GT for hard finish machining. The CI 400 handles ECM machining

The USC 850 turning machine impresses with its generous machining area with a maximum turning diameter of 700 mm, specially optimized for 155 mm calibre [...] with maximum precision and a robust design especially for machining 155 mm artillery shells. Efficient machining of demanding materials The USC 850 features an advanced 45° inclined bed design that [...] over 30 minutes. This allows efficient and fast machining of high-strength materials typically used in the defense industry. Thanks to cylindrical roller bearings, the machine achieves a

Fast, precise, and easy to operate: power skiving has been turned into a highly efficient process for the production of internal and external gear teeth by the VSC 400 PS machine. VSC 400 PS Skiving Machine Responsible for this is a high-performance tool concept. The VSC 400 PS can accommodate up to four different power skiving tools [...] the values of the tool data sheet, and the cutting values. The machine does the rest. It independently calculates the entire machining program for the power skiving process. EMAG skiving machine excels

and its axes designations You will be able to program complex turning, drilling and milling operations with the help of the software “Manual Guide i” You will be able to program directly at the machine [...] professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system Use of different workpiece zero points Editing [...] workpiece programs: raw-part data entry Contour definition Machining cycle selection (turning, milling) Realistic 3D solid body simulation Generating your own program macros Prerequisite Basic

Another advantage of power skiving is the fact that both rough-machining and finish-machining can be done in one clamping operation. Including the turning process in the same clamping operation prevents [...] one clamping operation: Pre-turning and toothing in one clamping operation High flexibility: Fast, continuous machining of internal and external toothing, also against [...] Universal use: Both straight and helical toothing are possible Machining task of turning and toothing a helical toothing Workpiece parameters Diameter d1 [mm] 70 (internal) Number of teeth z1 86 Helical

and ball hubs (joint hubs), it combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining [...] productivity with consistently high quality. The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with a base body made of polymer [...] maximum stability. This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible

vehicle industry. The letters “GT” stand for “grinding” and “turning”, referring to the machine’s key strengths. The combination of grinding and turning (additional processes available) with EMAG’s proven pick-up automation system, makes a variety of machining operations possible. With this system, you can machine gears from start to finish. The new VLC 350 GT is perfect for medium- and [...] large-scale production; it can also be used to combine various hard machining processes into a single setting. With the help of our experts, you will get a overview of the technology and application examples

The HSC 1 is a compact, powerful CNC lathe for the economical machining of turned parts in two consecutive machining operations (OP 10 / OP 20). Equipped with main and counter spindles as well as a turret with driven tools, the machine enables turning, drilling and milling in a continuous production process - on a single machine. Automatic spindle transfer ensures high precision and efficient machining of both sides of the workpiece - no manual reclamping required. Machining on both sides (OP 10 / OP 20) via main and counter

grinding wheels to simultaneously grind – from opposite sides – vertically clamped shaft-type components supported by a trailing steady. To achieve this, two independently moveable compound slides with X [...] Solution for Every Workpiece Triple-sector clutch More information Machines for your requirements ( 1 ) machines found Customized – Shafts – VTC VTC 315 DS We have the right solution for you! EMAG worldwide [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

extremely successful VL series. VL 3 DUO – Multi-Spindle Machines for High-Productive Manufacturing of Chucked Parts The VL 3 DUO turning machines combine the technological developments of recent [...] EMAG modular turning machine, the VL 3 DUO multi-spindle machines are equipped with its own parts storage unit and a pick-up spindle for each work area [...] unit also functions as the turnover station between the two machining operations. The TrackMotion automation system offers everything required for compact manufacturing on the VL 3 DUO turning machine

and their significance You will be able to program more complex turning, drilling and milling operations You will be able to program directly at the machine and edit and optimize existing CNC programs [...] professional competence and sense of responsibility To increase machine availability Central elements Technical machine data The machine’s coordinate system The use of different workpiece zero points [...] Y-axis Transformations Prerequisite Basic knowledge of general turning and milling technology Participants Operators, setters, supervisors, team leaders, planning engineers, programmers Course duration

Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The GS 400 Tool Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

round welds. The machine is based on a rotary indexing system with a machining station and a loading and unloading station. Production Laser Welding System [...] in terms of technology, output, and automation Laser Welding Machine ELC 6 Workpieces The Right Manufacturing Solution for Every Workpiece Differential housing Turning complex differential housings [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

In this webinar, you will learn how our VM 9 turning machine can increase your production efficiency and give you a competitive advantage in the production of large workpieces with a [...] : highly dynamic axes for short non-productive times and fast machining processes Easy handling: all service units within easy reach High surface accuracy: axis control via rotary, indirect absolute [...] Highest performance through short distances Ideal for heavy-duty machining: generously dimensioned main spindle, maintenance-free spindle motors and rigid guideways Very long tool life: very rigid machine

determine the performance of humanoid robots and how those can be machined: Circular splines with high-precision internal gear teeth Flexsplines as thin-walled, flexible shaft gears Wave generators with [...] end-to-end process chains for these components - from soft turning through hard turning and grinding to gear cutting. Using real-world workpiece examples, we demonstrate how complete-machining within

production involves a variety of coordinated processes – from turning to gear hobbing and power skiving to grinding. EMAG offers the right machine solution for every step of the process chain. From soft machining to hard fine machining: A complete process chain for gears Soft machining: Hobbing and power skiving as productive entry-level [...] specifically improved? Gear manufacturing is divided into soft machining and hard machining, each requiring different processes. Soft machining includes gear hobbing, power skiving, and gear shaping,

case-hardened steel connections with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Workpieces The Right Manufacturing Solution for Every Workpiece Differential housing Turning [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a W 11 CNC and a W 11 [...] the words "Grinding" and "Turning". They indicate the great strength of this machine: The combination of grinding and turning (plus other processes) with the proven [...] . It is fundamentally important that the combination of (hard) turning and grinding ensures fast processes and high machining quality: After turning, only a residual thickness of a few mikrons remains

millimeters and module 4 can be efficiently dry milled with a short machining time. Wet machining is an optional possibility. Shortening the process chain After turning the blanks, on a VL 2 lathe, for example [...] indispensable in many industries, as it allows any… More information Machines for your requirements ( 3 ) machines found CLC 260 H / CLC 500 H CLC Series K 160 Longbed XL We have the right solution for you! [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

Advantages Complete-machining in a single setup: turning, milling, and grinding in a single operation. No reclamping errors; positional tolerances of ≤ 3 µm [...] , or profile grinding. Flexspline manufacturing involves soft machining and hard machining in close coordination. The process chain begins with soft turning to create the geometry, followed by heat [...] frame for higher rigidity) are available. Wave generators are machined on the VLC 350 GT (turning, milling, and grinding in a single machine). For planetary gears, the K 160 is suitable for gear hobbing

, and control panel. The EMAG ELC 1200 V LMD is a compact vertical machine for laser metal deposition of smaller workpieces in series production. ELC 1200 V LMD – Compact system for small parts and [...] , or wear parts, EMAG offers the ELC 1200 V LMD. This compact vertical machine is based on the proven ELC 1200 V platform, equipped with a rotary table and a special workpiece holder, and can be [...] machine platforms for components ranging from a few centimeters to 2.7 meters in length Powder and wire processes depending on application

the defense industry. The focus will be on the high-precision machining of 155-mm artillery shells on the USC 850 universal turning machine and the electrochemical rifling of gun barrels with the PO [...] EMAG can make your production more efficient. High-precision machining of ammunition components and gun barrels – cost-effective and reliable USC 850 – Precision turning machine for machining 155-mm [...] universal lathe was specifically developed for the precision machining of large turned parts – making it the ideal solution for the production of 155-mm artillery shells. The slant bed design ensures