Searched for "Vertical Turning Machines"

processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each case. The result: The energy requirement per machined volume is extremely [...] future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex machine tool and its peripheral devices, in which a [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when

Grinding machines for gear cutting tools GS 400 Module range: 0.5 - 15.0 Workpiece dia., max.: 400 mm | 15.5 in Workpiece length, max.: 90 mm | 3.5 in Send inquiry Tool Resharpening Machine GS 400 The [...] tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker [...] The GS 400 Tool Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] addition to exhibits such as the universal cylindrical grinding machines from EMAG Weiss and the VLC 350 GT combination machining machine, EMAG will give an insight into developments in the field of Industry [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors

EMAG’s customer AccuRounds machines cylindrical components, often from difficult-to-machine alloys like Inconel, which has a high nickel content. AccuRounds’ relationship with EMAG began when they sought [...] the end, they were convinced by EMAG's VL 2 and VL 3 DUO machines. In this whitepaper you will learn why the company AccuRounds chose EMAG machines to increase tool life and to improve component quality [...] sought to solve a problem with chip evacuation during turning and milling processes. Increasing demand for precision components in the marketplace pushed them to purchase equipment with newer technology. In

When a high-end CNC machine is too much and a conventional machine is too little, the solution is: EMAG WEISS W 11 CNC CYLINDRICAL GRINDING MACHINE. W 11 CNC Cylindrical Grinding Machine - Perfect for One-Offs [...] Small Batch Production The W 11 CNC cylindrical grinding machine is perfect for one-offs and prototype production. This cylindrical grinding machine is also used for small batch production with a few diameters [...] and sample production in the field of training and maintenance. The W 11 CNC cylindrical grinding machine includes the following in its design: Hydraulic-free Axle drives with servomotor and ball screw

Group's brands and their technologies Brand EMAG Turning, milling, drilling Brand EMAG LaserTec Joining & Laser Welding Brand EMAG ECM Electro Chemical Machining Brand EMAG KOEPFER Gear hobbing EMAG SAMPUTENSILI [...] Brands The technologies presented in the EMAG Group are exceptional in the machine tool industry in terms of their complexity and quality. The subsidiaries within the EMAG Group and the brands represented [...] to continuous ongoing technological development of the entire product range. Whether individual machines or complete manufacturing systems, whether for a part supplier, OEM, or manufacturer, EMAG offers

EMAG. “That’s why we’re betting on the simultaneous machining of two identical components in a single machining area with this twin-spindle machine. This process will result in high output volumes with [...] conveyor and transports them to the first machine. The VL 1 TWIN’s two pick-up spindles then take over and move the components into the machining area. The turning operation follows on the first side of the [...] optimal solution for parallel soft machining on two bevel gear blanks (OP 10 – OP 10) with its VL 1 TWIN. Four machining steps are executed consecutively in the machine and the full cycle time is only 25

module 4 can be efficiently dry milled with a short machining time. Wet machining is an optional possibility. Shortening the process chain After turning the blanks, on a VL 2 lathe, for example, the gear [...] le in many industries, as it allows any… More information Machines for your requirements ( 1 ) machines found Horizontal Gear Hobbing Machines K 160 Longbed XL We have the right solution for you! EMAG [...] Workpieces Hobbing gears Hobbing Machine for Gear Production The increasing number of automobile gears, especially as automatic transmissions are developed with 10-gear systems, allow cars to run for longer

great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry [...] Laser Welding Machines ELC 600 Workpiece dia., max.: 600 mm | 23.5 in Workpiece height, max.: 600 mm | 23.5 in Max. fixtures: 3 Send inquiry ELC 600 Laser Welding Machine for the Commercial Vehicle Industry [...] being manufactured on the machine presented here. Production Solution for Large Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral

With its modular structure, the machine can be adapted to perform a variety of machining tasks. The proven pick-up process is used to automatically load and unload the machine, and the dynamic axes further [...] taken, feedback is directed right back to the machine’s CNC control unit, allowing tool corrections to be made automatically and immediately during the machining process. This error-minimizing system measures [...] supplying flexible machine concepts and comprehensive systems for the manufacturing of pipe ends, couplings, tool joints and other oilfield components for decades. Complete cells including machines, robots, measuring

EMAG NEWS 30 Electric Motor: Complete-machining of stator housings for electric vehicles EMAG NEWS 29 Shaft Production - Scroll-Free Turning on VT Series Machines EMAG NEWS 28 E-mobility - New manufacturing [...] NEWS 35 VSC 500 - Commercial vehicles and the like: Machining large components efficiently EMAG NEWS 34 Greater Productivity EMAG NEWS 33 PRECISE MACHINING OF ROTORS & WORMS EMAG NEWS 32 Brake disks - for

are often used.“ Modular turning machines ensure high performance Overall, the messages of "flexibility" and "productivity" characterize EMAG's entire presence at EMO. The machine builders will also exhibit [...] spindles. In addition, the machine can be converted to the other process in just a few minutes. "Input is via user-friendly dialog software, which makes setting up the machine simple and clear. Set-up times [...] takes place in the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes

During my internship I operated a turning center for the first time. Now I’m completing an apprenticeship as a mechatronics engineer at EMAG. Internships for finding a professional direction at EMAG What [...] What is precise? What does a machine tool do? And where do I really have the best professional opportunities? – an internship for high school students will enable you to gain some initial insights. Internships

replacement may be needed sooner. Pay attention to the machine’s condition and production. Particularly in the case of turning and grinding machines, the hazard risk due to high speeds and enormous centrifugal [...] Safety Window Send inquiry Replacing the safety window Your machines safety windows should be replaced at least every 10 years. If exposed to extreme stressors, for example due to cooling lubricants, a [...] the use of cooling lubricants reduces the service life of safety windows. You should replace the machine’s safety window if it shows any sign of damage or appears to be brittle, as the risk of breaking increases

increase processing safety at the machine You are able to adjust and optimize existing and planned processes and operating sequences Objectives To recognize and increase machine flexibility To safeguard and [...] and increase output To increase the process integrity of machining cycles Central elements Technical machine data EMAG axes designations Subroutine techniques and nesting Parameters, variables and program [...] Parameterizing of the workpiece handling equipment (automation) Prerequisite Basic knowledge of general turning and milling technology, basic knowledge of DIN ISO programming Participants Operators, setters,

solutions in gear machining, hobbing, grinding, and more. Hands-On Knowledge: Engage with real-world applications of the latest gear production technologies, including demonstrations on hard turning, deburring

More information Machines for your requirements ( 4 ) machines found Gear Generating Grinding Machines G 160 Gear Generating Grinding Machines G 250 Gear Generating Grinding Machines G 400 Horizontal Gear [...] rough-cut gear component, takes place in this position in parallel with the main machining operation. On machines with only one machining spindle, the centering process is additional to the time for the main operation [...] the hardening process. The (non-toothed) turning workpiece is machined on the SG160, using hobbing and generating grinding. This results in extremely short machining times and thus significantly reduces costs

of this forward-looking energy form. Machining of drive components for adjusting wind blades EMAG’s production centers for large components are ideal for machining drive housings, planetary carriers, and [...] rotor blades of wind turbines against the wind. Turning, milling, and drilling are the technologies used here and are easy to integrate into the machines. More information

and Hard Machining of Worm Gears on a Single Machine with the Universal Gear Hobbing & Screw Milling HLC 150 H Machine Essentially all worm shafts are machined the same way, once the turning operation [...] KOEPFER offers an alternative machining solution for this, slab milling the worm shaft on the same machine or on the same type of machine. The HLC 150 H enables universal machining from milling the worm shaft [...] the complete machining process to manufacture worm gears—from soft machining, all the way to final hard machining. To achieve this, it has access to both standard and customized machines. An example of

high-precision machining of cams, camshafts, pump rings and other components with… More information All technologies Machines for your requirements ( 1 ) machines found Joining machines SFC 600 We have [...] Technologies Cylindrical Grinding Hard turning / grinding Heat Shrink Assembly Finding the right balance between flexibility and productivity is challenge of designing machines for cylindrical grinding. This demand [...] with… More information The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of considerable… More information The thermal joining

manufacturing solutions for hard as well as soft machining. Relevant workpieces (6) Electric motor EMAG offers a wide range of solutions for machining workpieces used in electric drives. Relevant workpieces [...] for powertrains and transmissions, whether for turning, cutting gear teeth, or laser welding. Relevant workpieces (16) Turbocharger Soft and hard machining of shafts is one of EMAG’s core competencies. [...] interesting alternative for machining extremely hard workpieces. Relevant workpieces (1) Steering / Chassis / Brake system EMAG offers many manufacturing solutions, from worm gear machining in the steering system

spanning from manually loaded machines to stand-alone machines with automation up to fully integrated machines and machining systems. HLC 150 H - Horizontal Hobbing Machine Advantages HLC 150 H Unique workpiece [...] Horizontal Gear Hobbing and Worm Milling Machine HLC 150 H leads to more flexibility and reduced machining cost The HLC 150 H is a gear hobbing and worm milling machine with outstanding versatility and flexibility [...] competencies. Our special 4-axis machines for shaft production are ideal when it comes to high-precision and highly productive machining of gear shafts. Turning,… More information Gear wheels (e-bikes) Regardless

original machining operation a secondary burr is created, leaving an undefined end machining status. ECM - Deburring ECM Deburring Contactless deburring with ECM - electro-chemical machining It is fair [...] Injector body For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information Downloads [...] Deburring does not count as a core process in machining. On the contrary, it has up to now been considered a necessary evil. Again and again this has led to the machining processes being optimally coordinated

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

Grinding Machine When a high-end CNC machine is too much and a conventional machine is too little, the solution is: EMAG WEISS W 11 CNC CYLINDRICAL GRINDING MACHINE. W 11 CNC Cylindrical Grinding Machine - Perfect [...] control W 11 CNC Cylindrical Grinding Machine The W 11 CNC cylindrical grinding machine is perfect for one-offs and prototype production The cylindrical grinding machines from Weiss can be equipped with a [...] Small Batch Production The W 11 CNC cylindrical grinding machine is perfect for one-offs and prototype production. This cylindrical grinding machine is also used for small batch production with a few diameters