Searched for "Vertical Turning Machines"

comprehensive expertise in metalworking and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors such as the

Deburring Deburring does not count as a core process in machining. On the contrary, it has up to now been considered a necessary evil. Again and again this has led to the machining processes being [...] "", i.e. when during removal of the burr left by the original machining operation a secondary burr is created, leaving an undefined end machining status. By clicking on "Load video," you consent to [...] Injector body For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information We

The DUO multi-spindle machine offers a cost effective solution for machining in two operations. Featuring two separate machining areas allows the two overhead [...] Machine for Medium and Large Batch Production VSC DUO multi-spindle machines have the smallest footprint for the machining of components [...] below the workpiece (also ideal for dry machining) Multi-functional production center: turning, drilling, milling, grinding, gear cutting, laser application and other processes

this transformation with a broad portfolio of manufacturing machines and many years of expertise in e-mobility. Machining of a drive component for construction machinery. Highest precision for maximum [...] combustion engines and new electric drive concepts. Advantages Broad machine portfolio: EMAG offers turning, grinding, gear cutting, and laser welding machines tailored to the specific requirements of [...] tighter manufacturing tolerances. EMAG offers a broad portfolio of turning, grinding, gear cutting, and laser welding machines built to meet these industries’ requirements. Complete machining centers that

, easier and more accessible. With the ability to equip the machine with up to four power skiving tools and six turning tools, users can produce complex components safely and efficiently in a single [...] and speed. The combination of different processes in a single machine also brings a variety of benefits for users. They can perform both rough-machining and finish-machining in one setup and in one machine in quick succession, which minimizes the overall machining time and saves capital investment. The VSC 400 PS is designed to machine

In-process measurement and quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal [...] In-process measurement and quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal [...] or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing

in a multi-step process chain that includes both soft and hard machining. Each process step must be coordinated with precision to achieve the required final qualities. 1. Soft turning: Rough machining [...] pattern and service life of the gear during operation. EMAG Machine Portfolio for Flexspline Machining With the K Series, EMAG offers two machine platforms that are specifically optimized for machining [...] hobbing machines for Flexspline machining. Cast iron machine base and water-cooled direct drives for maximum precision K 160 – Compact solution for

produced by ECM rifling from EMAG. ECM Rifling: Precision barrel machining An outstanding example of EMAG's technological expertise is ECM (Electrochemical Machining) rifling. This process enables the [...] material. The use of special rifling modules in the modular PI machines allows the simultaneous machining of up to eight barrels, resulting in short cycle times and high efficiency. More Information EMAG [...] processes. Highest quality standards: Reliable and durable machines for safety-critical applications.

solutions Key capabilities include: ECM Rifling & Precision Barrel Machining: Electro-chemical machining achieves tight tolerances, stress-free surfaces and consistent rifling quality for firearm and artillery [...] precision. Read more Drone & Unmanned Systems Components: Precision turning, milling and grinding for lightweight, high-performance structural and drive parts. Read more Connect with us Don’t miss the

outside diameter of 160 mm, for example, EMAG SU has the fastest machine on the market. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of [...] grinding wheel. Just as interesting are the profile grinding machines from EMAG SU for machining external and internal gear teeth, rotors, and worms in small and large volumes. What sets the technology [...] axis machine) is designed for economic machining of rotors or worms with a maximum diameter of 500 mm and a length of 2,500 mm. All the machines

beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be removed in this manner, and the [...] of the laser, its feed motion and track width as well as the machining time are precisely adapted to the degree of soiling and the desired level of cleanliness. As a result, the machine only processes [...] pulse duration also enables high pulse peak power if needed. In turn, this property can be used to achieve certain surface properties on the component, such as improved adhesiveness. The machine can be

Injector body For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming. More information Machines for your requirements ( 2 ) machines found ECM / PECM Machines PS - Premium Standard ECM / PECM Machines PTS 2500 We have the right [...] Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!

Thus, while one component is machined, the internal loading robot inserts a blank into the other spindle or unloads the finished component beforehand. In addition, the [...] 550 millimeters. The machine also has a double table (like the G 160). Loading and unloading operations as well as component measurement are thus performed in [...] by a dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the

for easy interlinking. Another important aspect is that the machine’s structural design has been fundamentally rethought—with a decisive effect: The price of the machine is lower than its predecessor [...] in the third and annealing in the fourth. This means that machining and non-productive times are drastically reduced, which also makes it easier to integrate the machine in fast-paced production systems which, for example, the complete soft and hard machining of a component are performed in direct succession. From turning, drilling and milling to hardening all the way to grinding and

efficient manner. In the interlinked systems, for example, soft machining, hardening and hard machining take place in direct succession and numerous technologies from turning, drilling and milling to [...] example, EMAG is currently developing two production systems for machining a rotor shaft for European customers. With the introduction of EMAG Systems, EMAG plans to present their proven project engineering

transformation in various areas of application. There were also live machine demonstrations and an extensive “themed area.” In this context, the concept of the event was also interesting: Since the topic has [...] summarized Klingner. The presentation by Prof. Michael Zäh, Chair of Machine Tools and Manufacturing Technology at the Technical University of Munich, was just as interesting. He made it obvious how machine [...] machining of drive components using multi-technology machines. Most of the time, three of these sessions were held simultaneously. Participants

why this is so: The specialists combine their high-performance machines with completely different robot cells - and thus not only ensure highly efficient processes for loading and unloading the machines [...] kind of solution is that you relate the cycle time of the EMAG machine and the desired man-hours at the machine. So if the machining cycle within the machine is only a few seconds and at the same time [...] say that more and more robotic solutions are being used on our machines, although this is also obvious," summarizes Jürgen Maier. "After all, we have a large number of machines that already have internal

. So, almost no material is lost.” A look at the details of the machine reveals exactly how this process works. It contains a turntable with five stations, on which each component passes through a total [...] manufacturing.” And, true to form, EMAG offers another advantage: the machine manufacturer also develops tailor-made production technology for upstream turning processes on the disk blank and final grinding [...] the benefits of laser metal deposition and the corresponding new machine, ELC 450 LMD. Read more on our blog: “We are developing a comprehensive solution for coating brake disks” - EMAG Group - Company

apps for checking “machine health” (condition of the axes) and “machine status” (traffic light system signaling readiness for operation). “All in all, users [...] .” The latter also applies to the question as to which EMAG machines are compatible with all of this: From retrofitting of virtually any model from the past two decades to integration into new machines [...] which is now available for the MIND-L 1000 induction hardening machine from EMAG eldec. The roll-out for other machine technologies at other subsidiaries is in progress. 2. Smartphone Like Dashboard Of

“generated” by a combination of multi-axes, high performance machine motions and well-maintained grinding wheels. EMAG SU’s G 160 model is the fastest machine on the market for components up to module [...] spindles are used for profile grinding). Additionally, the machine can be re-tooled for the alternative procedure within a matter of minutes. Generating grinding can also be used for machining [...] requirement for precision gear grinding machines for the ever-increasing quality demands for electric vehicles.” More information Gear Grinding Machines from EMAG SU