Searched for "Vertical Turning Machines"

modern shaft manufacturing. Find out why the VT & VTC series of vertical turning machines, with their modular design and flexible configuration options, have become the first choice in the manufacturing [...] VTC machines are suitable for numerous shaft machining requirements due to their design and configuration options. Technical highlights and [...] the versatility and performance of VTC machines in action.

depends on the quality and functionality of the shafts. The vertical 4-axis shaft turning machines of the VT series are ideal for this task. When it comes to machining components with a maximum length [...] and user-friendliness in mind. Ability to perform conventional turning and scroll-free turning While 4-axis machining already offers tremendous performance resources for conventional turning of shaft parts, the machining speed can be further increased by implementing the scroll-free turning technology, e.g. for longitudinal turning. Whenever the

specialists developed a highly efficient solution for cutting machining based on the CNC vertical turning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take place on the [...] time. Ultimately about 320 components can be produced per machine and day, although the customer ordered six machines to produce higher quantities. In the meantime, twelve machines are being used [...] centered with high precision. Furthermore, the entire design of the machine is advantageous. Its vertical machining ensures optimal chip flow despite the closed stator housing. Its synchronous drive technology

of our customers in the aviation and automotive industries." The machine's integrated hard turning and milling functions are particularly noteworthy. This multifunctionality enables Zoerkler to perform demanding machining steps in a single setup, which contributes significantly to increasing precision and shortening cycle times. Another advantage of [...] . The integration of the VL 6 complements Zoerkler's impressive machine park with production technologies such as turning, milling, grinding, gear cutting, tooth cutting, bevel gear grinding and eroding

of experience EMAG has with vertical turning machines. Both the machining area and all maintenance components are easy to access. This is is a major advantage for [...] to the machining area makes the machines an all-round solution for turned parts. The Vertical Turning Lathe / Center VM 9 was specially designed [...] customers who have to cnc machine many different workpieces or various part families. VM 9 Vertical Turning Center The VM 9 vertical turning center / lathe is designed

Technologies Vertical turning The Vertical Turning Technology Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process with suspended spindle. In vertical turning with suspended spindle (also [...] centre. Vertical turning is a highly productive process for the machining of round workpieces When vertical turning (on vertical pick-up turning

CNC Turning Machines from EMAG Customized Turning Machine Solutions for your Production EMAG offers three machine series that are perfectly [...] possible unit cost with these turning machines. Available in a variety of versions, the VL series vertical turning centers allow for the production of workpieces ranging [...] center: high-performance turning machine for large chucked components The VM 9 turning machine from EMAG combines turning, milling and drilling for maximum flexibility

Traditionally, this key transmission component in heavy machining runs through six different machines that are not completely linked—starting with two turning operations, continuing with broaching [...] planetary carrier will now only run through two machines that are automated with a robot. The turning, drilling, milling and power skiving machining processes are flexibly distributed [...] . After all, the entire production process requires far fewer machines. “We’re breaking new ground with this 5-axis turning/milling center,” concludes Händel. “The machine was specifically designed with

CNC Turning: Vertical Turning and Scroll-Free Turning at EMAG Vertical Turning: Auto­ma­tion and Machining in a Single Step In CNC vertical [...] bearing rings, and piston rings. EMAG’s vertical turning machines are built exactly for this. Scroll-Free Turning: Achieving Grinding Quality with Turning Technology Scroll-free [...] with EMAG machines affect manufacturing costs? In CNC vertical turning, the work spindle handles both machining and part handling. The pick-up spindle

components for flexibility and productivity. More about WPG 7 Turning Machines VL 4 - Vertical turning machine for small chucked components VL 4: Vertical pick-up turning machine for small chuck parts with hard turning capabilities The VL 4 vertical pick-up turning machine can machine workpieces up to a diameter of 200 mm and a length of 200 mm, [...] conveyor belts, turners and robot cells. More about VL 4 VL 6 - Vertical turning machine for large chucked components VL 6: High-performance turning solution for larger chuck parts up to 300 mm in diameter

Vertical Turning and Grinding, Chucked Components Vertical Turning and Grinding Centers for Chucked Components Vertical turning and grinding centers combine the advantages of hard turning with those of grinding on a single machine, in a single set-up. Overview Vertical Turning and Grinding Centers Machine finder ( 4 ) machines found VLC 200 GT Customized Workpiece dia., max.: 200 mm | 8 in Workpiece length, max.: 100 mm | 4 in Chuck dia., max.: 210 mm |

Vertical Turning and Grinding, Shafts Vertical Turning and Grinding Machines for Shaft Production The complete solution for the production of shafts: The VTC 100 GT turning and grinding machine guarantees the fast combination of the hard turning and grinding processes. All turning operations are performed [...] performed in the second station. The VTC 315 DS is perfect for the machining of difficult to produce shaft-type workpieces. Overview of the VTC Machines for Grinding Shafts Machine finder ( 2 ) machines

with the technical aspects of increasing production efficiency in turned parts manufacturing. The focus is on the use of automation, manufacturing strategies and the Internet of Things (IoT). The following topics will be covered during the webinar: Vertical pick-up turning machines: Learn about the advantages of these machines compared to conventional horizontal turning machines, [...] of automation solutions in turned parts production Watch this recorded webinar and take the opportunity to expand your specialist knowledge and benefit from practical

rotor shaft laminated cores. Since EMAG manufactures not only vertical turning centers but also grinding machines, the decision of whether grinding or turning should be the technology of choice for the [...] it offers in combination with the high performance of the vertical turning centers. Twist-free surfaces and rapid feed rates With scroll-free turning, an inclined cutting edge is swiveled past the [...] with the comprehensive package the company can offer. 4-axis machining of rotor shafts The vertical 4-axis shaft turning machines of the VT series are ideal for manufacturing rotor shafts. When it

Machine concept with a focus on productivity and cost-effectiveness The MSC 5 DUO is a two-spindle front-loaded CNC turning center designed [...] an optimal ratio of functionality and capital investments. The machine focuses on high-productivity soft turning and combines proven EMAG technologies with cost-optimized basic equipment. Peter Gröner, Product Manager of the Turning Business Unit at EMAG, explains this approach: "The Classic series stands for optimized basic machines at attractive capital

Home Products & Services Machines Machining Centers & Milling Machines Machining Centers & Milling Machines to Manufacture Complex and Heavy Workpieces The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical CNC machining centers [...] cage milling. The machine is designed for both soft and hard milling. Machining Centers & Milling Machines Overview of EMAG Machining Centers Machine finder

Ready-to-Ship EMAG Stock Machines Get immediate access to high-performance vertical turning, hobbing and grinding systems – fully capable, field-ready and optimized [...] and EV gear manufacturing VL 1 TWIN – Twin-Spindle Vertical Turning Twin-spindle vertical turning with integrated part handling. Two spindles mean twice the productivity for small-to-medium part machining. Ideal for: High-volume production in automotive and industrial applications. VT 2 – Vertical Turning Center for Shaft Components

milling, hard reaming and honing, in addition to hard turning and grinding. For shaft machining too, the market offers suitable machine concepts that integrate the hard turning and grinding [...] than other alternatives. Applications combination technology hard turning and grinding A typical example of combination machining (hard turning and grinding) is the machining of gearwheels. The shoulders [...] processes on a single machine: CBN grinding, hard turning and scroll-free turning, providing exceptional flexibility in the precision-machining of shafts.

in the aerospace, automotive, off-highway and energy sectors. Turning Machines EMAG is the global market leader for vertical pick-up turning machines. These vertical lathes are ideal for manufacturing [...] automation technology ensures the high productivity of EMAG CNC machines. Turning Machines Grinding Machines EMAG manufactures grinding machines for a wide range of applications. Whether its internal or [...] Machines The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical

robot places the blanks on the conveyor belt of the VTC 100-4 vertical turning center, and then the machine’s workpiece gripper transports the component into the machining area. In a single clamping operation, the turbine shaft is pre-turned, with four-axis machining, guaranteeing reduced processing times. The vertical design and the resulting free flow of chips prevent [...] the shaft is performed on an EMAG HG 204. Next, the VLC 200 GT vertical grinding machine finishes the ring grooves and the outer wing contour of the turbine wheel. Optionally, the wing contour can be

series from EMAG is characterized by its vertical design, which enables a particularly compact footprint. The vertical turning machines offer several technical advantages that are [...] and driven tools also enables complete-machining in a single setup of complex components. Last but not least, the machine body made of mineral casting and the vertical concept [...] advantage of PENN GmbH is its comprehensive vertical integration. From forging production and machining to assembly and final inspection, all process steps are carried out in-house.

a longer tool life (and engagement time of the cutting edges), machine costs are also reduced due to shorter cycle times. Scroll-Free Turning on EMAG's VT Series Machines Scroll-free turning technology [...] machining of rotor shafts . Challenges of Scroll-Free Turning There are many advantages to using scroll-free turning when machining hardened [...] Machines are perfectly designed for the application of scroll-free turning technology An EMAG VT series machine performing Scroll-free

the Turning Business Unit at EMAG. "The guide cylinder moves in an oil film, which provides more stability during hard machining, for example [...] . It has two work areas with separate machining areas, which prevents the transmission of vibrations during the process. As a result, it is possible, for example, to machine a [...] processes - and not just in commercial vehicle production. The machine is used wherever large and heavy components need to be machined with efficient production solutions."

in quick succession, in a single clamping operation on a single machine. This means the user saves investment costs and the total machining time for a component is minimized. Alternatively, the machine [...] CHECK can be used, for example. It assesses the condition of the machine by analyzing regular vibration measurements. Experts then check the results. This combination of EMAG’s expertise and machine [...] internal and external gear cutting is needed, although our machines have been mainly designed for flanged gear components,” emphasizes Daniel Nille. As a rule of thumb, the more turning operations

production process chain: Get a comprehensive overview of the machining processes from raw-parts to finished brake discs, including turning, drilling, balancing, exhibition, testing, marking, laser [...] solution. Insights into pick-up technology: Get to know our pick-up turning machines, which are known worldwide for their quality, productivity and process reliability in brake disc production. Modular machine configuration: We will show you how our machines can be configured precisely for every requirement and easily integrated into your