Searched for Grinding Machines

Universal The G 500 H gear grindingmachine is the universal and extremely flexible base machine of the EMAG SU gear profile grindingmachine Series. It is ideal for single pass grinding of external spur and [...] G 500 H gear grindingmachine is ideal for single pass creep feed grinding of external spur and helical gears, crown gears and shafts, worms, rotors and screw. G 500 H Gear GrindingMachine: Flexible and [...] wheels and dressable CBN wheels can be used on this gear profile grindingmachine. Extreme small grinding wheels can be used, internal grinding wheel starting from 26 mm, external wheel from12 up to 360 mm

Time: G 160 Gear Generating GrindingMachine from EMAG SU The G 160 gear generating grindingmachine splits the X-axis of current machines into two linear slides (X1, X2), each of which carries one workpiece [...] repositioning of the grinding wheel. The machine architecture with only three axes instead of 4 axes concept of current machines, is a breakthrough. The tangential axes are not in the machine and will be created [...] The G 160 gear generating grindingmachine presents a unique design to optimize the dynamic stiffness compared to current standard machine architectures. Producing Gears in the Shortest Possible Time:

SU G 250 gear generating grindingmachine is based on iron cast structure with high stiffness. The machine is an innovative, compact and extremely flexible gear grindingmachine. The EMAG SU G 250 has been [...] gear generating grindingmachine has been especially developed for very low cycle times and for top-quality and efficient mass production of gears G 250 Gear Generating GrindingMachine: Short Cycle Times [...] change, e.g. from profile to worm grinding, guaranteeing an unmatched process versatility. This gear generating grindingmachine can equally use profile and worm grinding wheels, both in ceramic and in

detection are also available as options. The productivity of a gear shaving machine is generally higher than that of a grindingmachine - and with good quality, because shaving produces low-noise gearing. As [...] common shaving methods possible For this reason, shaving requires extremely precise machines and tools. The shaving machines from EMAG SU have a modular design and are configured with three, four or five NC [...] benefit: The crowning/conicity of the machines is provided by a table rocker, which eliminates the need for complex gears in the machining head. In addition, the machines are very rigid and versatile. For

When a high-end CNC machine is too much and a conventional machine is too little, the solution is: EMAG WEISS W 11 CNC CYLINDRICAL GRINDINGMACHINE. W 11 CNC Cylindrical GrindingMachine - Perfect for One-Offs [...] cylindrical grindingmachine is perfect for one-offs and prototype production. This cylindrical grindingmachine is also used for small batch production with a few diameters, for match grinding and sample [...] saving of grinding sequences, contour dressing and taper grinding in rail operation. Despite a CNC control, manual cylindrical grinding is still possible. Workpiece Headstock, Tailstock and Grinding Headstock

500 H gear profile grindingmachine features an array of innovations and establishes at the same time the new improved base for all machines of the horizontal profile grindingmachine of the EMAG SU G series [...] The GP 500 H is a profile grindingmachine that mounts an additional NC axis, allowing you to work with two separate spindles instead of just one. Internal Grinding through Twin Spindle Principle The EMAG [...] is a gear profile grindingmachine that mounts an additional NC axis, allowing you to work with two separate spindles instead of just one. Both spindles can accommodate one grinding wheel or even two-wheel

hobs and threads. The machine guarantees top quality results with minimum cycle times. Grinding methods: Profile grinding Creep feed grinding The HRG 350 can accommodate all grinding wheels currently available [...] gear cutting tools, we can provide the perfect machine for the customers who wants perfect final products. The EMAG SU HRG 350 hob relief grindingmachine is especially suited for the manufacturing of all [...] The HRG 350 profile grindingmachine for hobs is suited for the manufacturing of all kinds of different hob types including helical hobs and threads. Top quality with minimum cycle times Thanks to our

to traditional manufacturing solutions. First Gear Dry GrindingMachine in the World The SG 160 SKYGRIND is the first gear dry grindingmachine in the world. This state-of-the-art process eliminates the [...] manufacturing solutions. The SG 160 SKYGRIND is an amazingly productive machine, even faster than traditional dual table grindingmachines, characterized by a very small footprint and a lower cost of investment [...] impact High productive machine Chip-to-chip time less than 2 sec. Innovative and patent-pending machine architecture Dual tool spindles: one for skive-hobbing, one for generating grinding New virtual tangential

The horizontal gear grindingmachine G 375 H is ideal to grind external spur and helical gears, crown gears, worms, rotors and screws. Grinding of external spur and helical gears, crown gears, worms, rotors [...] the machine axes Excellent quality of the end products coming out to the high precision of the machine Versatile and flexible production Short setup time to switch from internal to external grinding Min [...] rotors and screws The EMAG SU horizontal gear profile grindingmachine G 375 H is based on a modular design concept, with a wide range of options, and it is engineered to suit your individual needs, g

and a high machine weight, which has a vibration-damping effect on the process. Vertical and horizontal hobbing machines from EMAG SU Vertical hobbing machines The vertical hobbing machines can be equipped [...] can thus be produced cost-effectively on these machines. More information Horizontal hobbing machines Thanks to the horizontal workpiece axis, these machines offer outstanding set up possibilities. They [...] or also for worms and rotor milling. On the machines, both dry machining and wet machining with emulsion or oil cooling lubricant are possible. All machines are CNC-controlled and are equipped with a directly

highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned on each side of the gearing and pressed against the rotating [...] and damage bearings or gears in the gear unit. In addition, burrs (that are still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed [...] hob or side milling cutter We only offer this procedure as a combination solution on the hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer

penetration. Ventajas Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components for which other methods are not suitable [...] motion start and the other teeth are created. With helical infeed, on the other hand, all teeth are machined at the same time. The movement of the tool “into the depths” is therefore combined with the rolling [...] are controlled via NC axes. EMAG: Many options for maximum productivity The EMAG SU gear shaping machines have the shaping head on a moving Z-slide, which can be precisely positioned. The stroke of the

y. The grinding spindle can thus, for example, be extended with an additional grinding head for external grinding or for internal grinding, which allows for quick machining of various grinding positions [...] geared for grinding Just like the whole machine, its modern control unit also is entirely designed for an optimal grinding process. Data entry and control are all done via a touchscreen. The machine can be [...] 250 kg between the centers. The core of the machine is the grinding headstock on precision bearings with an output of up to 11 kW that can be fitted with grinding wheels up to 500 mm in diameter and 100 mm

profile grindingmachine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile GrindingMachine - Production Speed and Flexibility This grindingmachine is equipped [...] changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grindingmachine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator [...] changeover therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs

Profiles The GR 500 H screw profile grindingmachine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic [...] as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grindingmachine is perfect for the prototyping and for the production of the [...] provides efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic pump screw. Efficient High Precision Grinding of a wide Range of Screw-Type

example, the machine has two table spindles to minimize chip-to-chip times during the manufacturing process. Here, generating grinding and profile grinding each take place on the main grinding spindle, so [...] In the G 250 HS variant, the machine also has a high-speed grinding head that makes 20,000 revolutions per minute possible when using a small grinding wheel. "This machine is both highly flexible and highly [...] flexibility of the machines is important. They should be able to efficiently handle very different production tasks with short set-up times, which is not easy to implement, especially in the grinding sector. This

zero-degree grinding angle). Outer counter grinding: The final operation consists of grinding the outer synchronizing taper with the external grinding spindle. “If a customer wants to machine a wide range [...] step. Inner contour grinding: The use of a cylindrical grinding element on the swiveling NC axis makes it possible to machine various internal taper angles. To do this, the grinding spindle is swivels precisely [...] GT was released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven

Eckelmann ENC66 controller in all CNC machines. Available as a 0° straight stitch or 30° diagonal stitch machine High-speed grinding wheel drive up to 50 m/s Grinding wheel diameter with max. 500 x 80 mm [...] to a rigid machine concept, very dynamic axes, a powerful grinding wheel drive, and a very small footprint. All in all, the WPG 7 only needs around four square meters' space. The robust machine is also highly [...] External cylindrical grinding at the highest level and on the smallest footprint: The WPG 7 from EMAG WEISS ensures perfect cylindrical grinding in many applications. High-tech components guarantee precision

Manufacturing of very large screws and rotors The GRX 500 H screw profile grindingmachine is a larger version of the GR. The machine is suitable for the manufacture of very large screws and rotors. Especially [...] unit. Like the GR gear profile grindingmachine, the GRX 500 H comes with a rotor-specific software package, developed under real manufacturing conditions. Special machine version for the manufacture of [...] measuring unit by means of external PC software for the closed loop manufacturing checking With a single grinding, wheel profiles with a depth of 120mm and width over 200 mm can be grinded

requirements here, which are no problem for the machines from EMAG SU. Several European car manufacturers are successfully using several grindingmachines from EMAG SU in this field now. [...] al innovations for huge improvements in performance, as the example of generating grinding clearly shows: the machines boast short chip-to-chip times, intelligent axis concepts, thermal and mechanical [...] the fastest machine on the market. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of hard-wearing linear motors) to the grinding wheel. Just

spindle milling machine for ball cage milling. The machine is designed for both soft and hard milling. Owing to its high precision, this milling machine from EMAG can entirely replace the grinding process for [...] soft milling with the same machine configuration The HCM 110 milling machine is a dual spindle machine that is specially tailored for the needs of ball bearing cages. The machine produces a high output using [...] components. Hard and soft milling with the same machine configuration Modern, flexible, and high-output machine concept Lower running costs compared to grinding applications Three different operating modes

highlighted. Grinding vs. hard turning/skiving: energy-efficient machining processes In the field of machining, the choice of the right technology plays a decisive role. Grindingmachines have a high energy [...] This commitment to efficiency was already evident in the introduction of the first machine with combined turning and grinding technology in 1996, a milestone in energy-efficient production. EMAG continuously [...] comparison of the processes grinding, hard turning and skiving. For many workpieces and applications, the hard turning and skiving technologies are more energy-efficient than grinding. They also enable a high

shaving, shaping, tooth flank grinding, profile grinding and generating grinding. For around 50 years, Samputensili has been developing and producing a wide range of tool machines at the company's headquarters [...] EMAG SAMPUTENSILI (EMAG SU) – Gear Cutting Solutions Samputensili Machine Tools joined the EMAG Group in February 2021. Samputensili Machine Tools joined the EMAG Group in February 2021. With EMAG SU, EMAG [...] independent company Samputensili Machine Tools. The focus has been on rough and fine machining of gears, shafts, worms, rotors and other screw-type workpieces used in machine manufacturing, aerospace technology

Tecnologías Rectificado cilíndrico universal Rectificado cilíndrico universal – Rectificado cilíndrico exterior e interior El rectificado cilíndrico universal es básicamente el proceso de rectificado

commercial vehicle industry. The letters “GT” stand for “grinding” and “turning”, referring to the machine’s key strengths. The combination of grinding and turning (additional processes available) with EMAG’s [...] pick-up automation system, makes a variety of machining operations possible. With this system, you can machine gears from start to finish. The new VLC 350 GT is perfect for medium- and large-scale production;