Searched for "Laser Welding"

Laser Welding of Large Components: A worthwhile Process also for the Commercial Vehicle Industry? Laser welding is a process that offers various advantages, such as a high process speed, maximum precision [...] vehicle industry, we would like to show you how laser welding can also be used productively for larger and heavier components. In doing so, we will also address laser cleaning, which is suitable as a technology [...] If you have already thought about how you can use laser welding, then this recorded webinar is indispensable for you.

standardized laser welding solution that directly addresses these challenges. The core of this concept is a fully integrated process chain that combines multiple processing steps - including laser cleaning [...] cleaning, induction heating, joining, welding and DMC marking - within a single system. This system architecture delivers clear advantages: Up to 10 % lower production costs thanks to optimized processes 30 % [...] small footprint and low cost. Watch this video now and discover the future of compact, economical laser processing technology.

as a system provider of production solutions. In this white paper we will present some of these laser solutions for the commercial vehicle sector. We are also making a small excursion into the field of

(too) thick and the heat input is high. In this context, a new development from EMAG in the field of laser cladding of brake discs represents a quantum leap for this task. The new production solution is economical [...] variety of material combinations can be used for coating. ELC 450 LMD - modular machine solution for laser metal deposition The ELC 450 LMD is an innovative machine solution from EMAG that is characterized [...] machine configuration. The ELC 450 LMD can realize both 1-shift and 2-shift systems. The combination of laser power and application rate determines the most suitable machine concept for the respective application

machines for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized solutions can help your business. Turnkey systems: We present specialized solutions for laser welding [...] processes. Laser hardening of tool holders - ELC 1300 LH: Discover how our ELC 1300 LH revolutionizes laser hardening and creates decisive added value for your tool holders. Laser welding of hydraulic [...] production technology. We offer you a comprehensive overview of our machine portfolio for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized machines and systems

Laser Processing in Batch Production – Precision, Efficiency, and Reliability EMAG offers a wide range of laser processing solutions: from laser welding and laser cleaning to laser metal deposition. These [...] existing manufacturing systems. Three Different Processes: Laser Processing at EMAG Laser Welding: Weight-Optimized Components without Rework Laser welding joins precision components with minimal heat input and [...] controllable energy of the laser beam keeps heat input low, for components with minimal warpage and dimensional stability. Full process integration: Laser welding, laser cleaning, and laser metal deposition integrate

downstream cleaning of workpieces. In recent years, laser cleaning has established itself as a high-quality process, for example as preparation for bonding, welding, coating, or assembly. Process reliability, [...] you to this technology and the solutions we have developed at EMAG LaserTec. We will show you the laser cleaning process and discuss how this technology can be used sensibly for your application. If cleaning

Workpiece height, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in 查询 发送 Laser Welding Machine ELC 6 The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser welding Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient [...] mm 12 in Axial welding diameter 75 / 200 mm 3 / 8 in External diameter, max. mm in 300 12 Workpiece height, max. mm in 300 12 Axial welding diameter mm in 75 / 200 3 / 8 Radial welding diameter mm in 75

Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is… 更多信息 Laser welding [...] 23.5 in Max. fixtures: 3 查询 发送 ELC 600 Laser Welding Machine for the Commercial Vehicle Industry With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter [...] radial/axial mm 1/3 Max. welding clamping force kN lbf 100 22,481 数控系统 SIEMENS SINUMERIK 840D sl Torque testing system Nm ft-lb 65 48 Max. solid-state laser kW hp 8 10.5 Welding lens PRECITEC YW52 or others

ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI [...] Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many applications. One of its main strengths is… 更多信息 Laser welding [...] example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just as flexible as the laser lens. Highlights: Designed for

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Production Solution for Large Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The [...] example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just as flexible as the laser lens. Highlights: Designed for [...] practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing machine is designed for

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens/moving [...] workpiece” principle Rotary indexing system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility

without compromising load-bearing capacity. Laser welding is used for welded gear shaft assemblies such as the gear with a synchronizer ring. The solid-state laser provides precision control over the energy [...] shoulders, thereby reducing the required installation space. A wide range of laser machines is available for laser welding of gear shaft assemblies, such as gears and synchronizer rings. Solid-state lasers [...] Short cycle times and high process reliability in batch production. Gear shafts: Joining and laser welding for maximum functional density Assembled gear shafts enable high functional density with compact

two-piece rotor shaft comprises up to eleven operations: turning of the individual parts, laser cleaning, laser welding of the joint, hard external machining, internal machining, tooth profiles, and final grinding [...] link up of turning, welding, and grinding into a seamless process - for up to 360,000 components per year. Advantages Complete process chains from a single source: Turning, welding, hardening, grinding [...] components, EMAG relies on a broad spectrum of technologies: turning, gear hobbing, grinding, laser welding, and electrochemical machining (ECM) for deburring and inner forming. All processes can be linked

INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC [...] to production-ready welds Our laser lab is built around the ELC 6 laser welding machine, is set up for rapid prototyping and process validation, so you can prove out laser-welded components before committing [...] find our machines running live across turning, grinding, gear, ECM, and laser technologies, with vendor partners on hand and our laser lab and U.S. spindle repair area open for tours. After lunch, we premiere

engine components. Crankshafts, camshafts, transmission components: turning, gear cutting, and laser welding combine in continuous production lines. ECM technology rounds out the range, machining every workpiece [...] offers all relevant manufacturing processes from a single source—turning, gear cutting, grinding, laser welding, and ECM. End-to-end process chains: EMAG plans and implements complete production lines that [...] offers a broad range of technologies for the automotive industry: turning, gear cutting, grinding, laser welding, and electrochemical machining (ECM) for extremely hard materials. These processes are used for

coordinated production system: All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work

This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors

Efficient process chains for assembled rotor shafts Integration of joining, preheating and welding processes Precision laser processing with minimal component distortion In-process measurement and quality assurance

concepts. Advantages Broad machine portfolio: EMAG offers turning, grinding, gear cutting, and laser welding machines tailored to the specific requirements of construction and agricultural machinery components [...] manufacturing tolerances. EMAG offers a broad portfolio of turning, grinding, gear cutting, and laser welding machines built to meet these industries’ requirements. Complete machining centers that combine

new highly flexible ELC 1200 V machine platform, for individual applications from laser cleaning and laser welding to laser hardening. Large range of technologies The large range of technologies and applications [...] operations. Another technology that is of great interest within the context of sustainable products is laser coating of brake discs with a machine from EMAG LaserTec, which can smoothly be integrated into complete

highest surface quality Gear cutting technology : Complex geometries with micrometer precision Laser welding : Low-distortion joining technology for sophisticated components Electrochemical machining : Burr-free

catered to similarly sized round parts. These additional technologies include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction

high-speed turning, and specialized technology centers showcasing gear production, ECM technology, laser welding, humanoid robotics, and defense applications. Our exhibits demonstrate how efficient machining [...] requirements. More Information Laser technology demonstrates precision joining for shafts and assemblies with minimal heat input and high process repeatability. Laser Solutions Technology Center: Precision [...] repeatability Laser technology solutions create strong metallurgical bonds with focused energy input that limits the heat-affected zone, reducing distortion and preserving component tolerances. The Laser Solutions