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common shaving methods possible For this reason, shaving requires extremely precise machines and tools. The shaving machines from EMAG SU have a modular design and are configured with three, four or five NC [...] benefit: The crowning/conicity of the machines is provided by a table rocker, which eliminates the need for complex gears in the machining head. In addition, the machines are very rigid and versatile. For [...] available as options. The productivity of a gear shaving machine is generally higher than that of a grinding machine - and with good quality, because shaving produces low-noise gearing. As a result, gear shaving
from the field of hard finishing, such as new external cylindrical grinding solutions and combination machines for hard turning and grinding. Visit us at our stand 4C50 in hall 4 , where you can experience [...] External cylindrical grinding machine VST 50 - Multi-Spindle Automatic HLC 150 H - Gear hobbing machine VL Series - Vertical pick-up turning machines VT Series - Vertical pick-up turning machines for shafts EMAG [...] releases, please click here. Our Highlights at the AMB: The WPG 7 offers precision external cylindrical grinding on a footprint of less than 4 m². Workpieces up to 250 mm in length are ground with µm precision
highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned on each side of the gearing and pressed against the rotating [...] and damage bearings or gears in the gear unit. In addition, burrs (that are still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed [...] hob or side milling cutter We only offer this procedure as a combination solution on the hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer
the soft machining and dry generating grinding (finish grinding). A huge amount of electrical energy is saved in the manufacturing, since the alternative – wet grinding – always necessitates a filter system [...] SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single clamping operation. Subsequently, these [...] reduces the investment costs, as this process would customarily require separate machines for hobbing and generating grinding respectively. Additionally, the process time is much shorter than when individual
are controlled via NC axes. EMAG: Many options for maximum productivity The EMAG SU gear shaping machines have the shaping head on a moving Z-slide, which can be precisely positioned. The stroke of the [...] changer for quickly switching from carbide roughing tools to HSS finishing tools. All gear shaping machines have a dialog-based software, which greatly simplifies their operation, for example when selecting [...] external and internal gearing in one effective process. Vantaggi Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components
ni During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… Maggiori informazioni Rettifica Hobbing Power skiving La rettifica [...] complessi da un'unica fonte grazie a un'alta gamma di tecnologie Gear Shaping Gear shaving Generating grinding For those who want to produce gearing on workpieces with interfering contours – including a small
precision external cylindrical grinding on a footprint of less than 4 m². Workpieces up to 250 mm in length are ground with µm precision. WPG 7 – External cylindrical grinding in just 4 m² The WPG 7 external [...] up to 500 mm ensures short grinding times. The machine is available as a 0° straight plunge or 30° angle plunge variant. The Fanuc control system includes all common grinding cycles as standard. More I [...] workpieces at Global Industrie 2026 in Paris Villepinte. At our booth, we will show you how turning, grinding, and other technologies can be combined to create high-performance production processes—tailored
reduction in grinding time compared to grinding alone 3. Internal grinding: Finish grinding of the Ø48 mm bore to final dimension In-process measurement for diameter control 4. External grinding of the ellipse: [...] Sequence, CBN Grinding Technology: Wave generator profile with elliptical external contours. The shape deviation is in the µm range and requires high-precision grinding. 1. External grinding Reference A: [...] A: Grinding the O/D (Outer Diameter) 53 mm Diameter check using a measuring probe 2. External grinding Reference B: Grinding the O/D (Outer Diameter) 63 mm Concentricity measurement for reference A 3. Ellipse
company machines metal components, manufactures gears, uses laser welding or electro-chemical machining, EMAG can provide state-of-the-art machinery – from stand-alone pick-up turning machines to complete [...] gear manufacturing. More Information WPG 7 Universal Cylindrical Grinding Machine We’ll also display our WPG 7 Universal Cylindrical Grinding Machine – a compact, highly productive, flexible and affordable [...] small and medium-sized workpieces up to 250 mm long and with a maximum diameter of 200 mm. These machines can also be automated to increase production efficiency. More Information VT 4 Turning Centers Short
Exhibits: The VTC 100 GT from EMAG combines hard turning and grinding for complete-machining in a single setup. VTC 100 GT – Hard turning and grinding of rotor shafts in a single setup The VTC 100 GT from EMAG [...] EMAG enables complete-machining of rotor shafts by combining hard turning, Scroll free turning and grinding in a single setup. Bearing and seal ring seats are turned with precision and then ground to IT6 [...] mechanical stresses for polygonal, progressive, and standard rifling with maximum precision. Modular PI machines enable simultaneous barrel machining of two to eight barrels and flexibly adapt capacity to the
industrial solutions, from CNC machinery, laser cutting systems, press brakes, lathes and milling machines to grinding technology and advanced metalworking equipment. As one of the most significant international
not only focus on the development of new machines, as various customer examples under the heading "Retrofit" make clear. "The energy efficiency of older machines is not an immovable status quo. On the contrary [...] help to increase quality or improve the availability of machines. Users will also be able to keep an eye on the consumption data of their machines at all times using the EMAG Energy Monitor. "As a result [...] you want to produce in a climate-neutral way in the future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex
rotor shafts and worm milling. more information HLC 150 H G 400 Modern gear grinding machine for precision gear profile grinding with fast cycle times. MORE InformatioN G 400 [...] of the factory tour Turning Solutions – VL 4 & VL 6 Manufacturing Systems, VL 3 DUO, VM 9, VT 4 Grinding Solutions – WPG 7 Gear cutting Solutions – HLC 150 H & G 400 Automation Solutions – TrackMotion [...] experience a day full of highlights, innovations and exciting encounters! Register now! Featured Machines: VL 4 & VL 6 Manufacturing Systems High-precision soft machining of rotor shafts with innovative
complete-machining of complex gear components to high-precision external cylindrical grinding and fast gear grinding, EMAG will demonstrate how quality, productivity, and cost-effectiveness can be combined [...] next level. Turning, grinding, gear cutting – manufacturing technology for robotics and e-mobility Our Exhibition Highlights: The WPG 7 offers precision external cylindrical grinding on a footprint of less [...] deviations of less than one micrometer. The powerful grinding wheel with a diameter of up to 500 mm and peripheral speeds of up to 50 m/s ensures productive grinding processes. Thanks to optional gantry automation
its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen
- a major benefit that… Maggiori informazioni Generating grinding Tornitura su temprato / Rettificatura Hobbing Pulizia laser Profile grinding Tornitura verticale During the machining of the tooth flanks [...] flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… Maggiori informazioni Grazie alla combinazione di diverse procedure su una macchina, si è in grado [...] tempra induttiva di ruote dentate Gear Manufacturing Blanks transformed into finished gears – two machines, one operator. In our example, Trackmotion then sends the prepared blank to the hobber. Vantaggi
Hard turning VTC 200 CD Datails VTC 200 CD OP 60 Gear Cutting HLC 150 H Details HLC 150 H OP 70 Grinding HG 310 "Un solo volto per il cliente" La collaborazione inizia spesso in una fase iniziale: I clienti
Logistics We currently support more than 1,200 EMAG machines across the U.S. and Canada, including: EMAG Lathes (VSC, VLC, VL, VT) EMAG Grinding Machines (ID, OD, non-round, crankshaft) EMAG ECM Systems EMAG [...] factory-trained and certified spindle specialists at EMAG LLC Spindles are at the heart of your machine’s performance. When accuracy drops, vibration increases, or downtime becomes a risk, fast and expert
Various grinding operations take place in the third and fourth operations: First, the horizontal grinding of the shaft is performed on an EMAG HG 204. Next, the VLC 200 GT vertical grinding machine finishes [...] customer, the entire planning and after-sales process is simplified, drastically.” Turning, Hardening, Grinding and Balancing in a Single Line The advantage of this line can is obvious when you look at the complex [...] complex individual processes, which range from pre-turning and induction hardening, to grinding and electro-chemical balancing. In total there are five main operations: At the start of the line, a palletizer
include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction hardening. Linking this vast range of technologies together, allows [...] requirement. EMAG is a trendsetter in the field of vertical turning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important partner in the realization [...] pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a minimal footprint, short chip-to-chip times and top quality
turning machines for shafts VL Series - Vertical pick-up turning machines VTC 100 GT - Hard turning and grinding machines HLC 150 H - Gear hobbing machine WPG 7 - External cylindrical grinding machine
Source thanks to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of con [...] Sales & Service EMAG Newsletter Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!
practice Digitalization and sustainability in retrofitting Special application of cylindrical grinding machines Economic efficiency and future-proofing Register now and take the opportunity to expand your [...] quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single [...] quality assurance solutions Combined machining processes for gears and flange parts Turning and grinding processes on one platform for maximum efficiency Machining of internal and external gears in a single