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Range of Technologies Generating grinding Hobbing Vertical turning During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… [...] begins with the turning of the OP 10 / OP 20 raw-parts on vertical turning machines from the VL or VSC series. These machines are characterized by precision and efficiency and ensure optimal preparation [...] Rough-machining the tooth profiles The gear hobbing machines from EMAG Koepfer, such as the K 160, are then used to rough-machine the tooth profiles. These machines offer high-performance and precision during

the soft machining and dry generating grinding (finish grinding). A huge amount of electrical energy is saved in the manufacturing, since the alternative – wet grinding – always necessitates a filter system [...] SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single clamping operation. Subsequently, these [...] reduces the investment costs, as this process would customarily require separate machines for hobbing and generating grinding respectively. Additionally, the process time is much shorter than when individual

are controlled via NC axes. EMAG: Many options for maximum productivity The EMAG SU gear shaping machines have the shaping head on a moving Z-slide, which can be precisely positioned. The stroke of the [...] changer for quickly switching from carbide roughing tools to HSS finishing tools. All gear shaping machines have a dialog-based software, which greatly simplifies their operation, for example when selecting [...] external and internal gearing in one effective process. Vantaggi Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components

from the field of hard finishing, such as new external cylindrical grinding solutions and combination machines for hard turning and grinding. Visit us at our stand 4C50 in hall 4 , where you can experience [...] External cylindrical grinding machine VST 50 - Multi-Spindle Automatic HLC 150 H - Gear hobbing machine VL Series - Vertical pick-up turning machines VT Series - Vertical pick-up turning machines for shafts EMAG [...] compact and cost-effective Precise, compact and cost-effective - the WPG 7 external cylindrical grinding machine from EMAG WEISS is a great success on the market. It requires minimal floor space and can

24/02/2025 Interview with Jannik Röttger: Grinding coated brake discs with the VLC 450 DG 20/02/2025 EMAG at SHOT Show 2025 19/02/2025 High-precision gear hobbing machines for modern gear manufacturing – the

PM: Q&A Session 1:00 – 2:00 PM: Factory Tour - Live demonstrations of gear hobbing and gear grinding machines - Automation solutions - MRC, flexible robotic cell designed for container picking - Inverted [...] vertical lathes for chuck and shaft parts in various sizes and configurations - WPG7 cylindrical shaft grinding machine 2:00 PM: Lunch and networking Register now! Don’t miss this opportunity to see EMAG’s latest

highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned on each side of the gearing and pressed against the rotating [...] and damage bearings or gears in the gear unit. In addition, burrs (that are still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed [...] hob or side milling cutter We only offer this procedure as a combination solution on the hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer

company machines metal components, manufactures gears, uses laser welding or electro-chemical machining, EMAG can provide state-of-the-art machinery – from stand-alone pick-up turning machines to complete [...] gear manufacturing. More Information WPG 7 Universal Cylindrical Grinding Machine We’ll also display our WPG 7 Universal Cylindrical Grinding Machine – a compact, highly productive, flexible and affordable [...] small and medium-sized workpieces up to 250 mm long and with a maximum diameter of 200 mm. These machines can also be automated to increase production efficiency. More Information VT 4 Turning Centers Short

rotor shafts and worm milling. more information HLC 150 H G 400 Modern gear grinding machine for precision gear profile grinding with fast cycle times. MORE InformatioN G 400 [...] of the factory tour Turning Solutions – VL 4 & VL 6 Manufacturing Systems, VL 3 DUO, VM 9, VT 4 Grinding Solutions – WPG 7 Gear cutting Solutions – HLC 150 H & G 400 Automation Solutions – TrackMotion [...] experience a day full of highlights, innovations and exciting encounters! Register now! Featured Machines: VL 4 & VL 6 Manufacturing Systems High-precision soft machining of rotor shafts with innovative

not only focus on the development of new machines, as various customer examples under the heading "Retrofit" make clear. "The energy efficiency of older machines is not an immovable status quo. On the contrary [...] help to increase quality or improve the availability of machines. Users will also be able to keep an eye on the consumption data of their machines at all times using the EMAG Energy Monitor. "As a result [...] you want to produce in a climate-neutral way in the future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex

in the 90° position of the ring loader. In addition to profile milling machines, EMAG SU also offers profile grinding machines to cover the comprehensive spectrum of gear cutting technology. High-precision [...] and rotors on horizontal and vertical gear cutting machines Profile milling of worms, lobes and rotors places particularly high demands on the machines and the process. The focus here is on high accuracy [...] heavily ribbed machine base of the EMAG SU machines ensures high rigidity and excellent vibration damping when machining large rotors and worm shafts. The EMAG SU machines offer a wide range of tool configurations

ni During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… Maggiori informazioni Rettifica Hobbing Power skiving La rettifica [...] complessi da un'unica fonte grazie a un'alta gamma di tecnologie Gear Shaping Gear shaving Generating grinding For those who want to produce gearing on workpieces with interfering contours – including a small

its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen

24/02/2025 Interview with Jannik Röttger: Grinding coated brake discs with the VLC 450 DG 20/02/2025 EMAG at SHOT Show 2025 19/02/2025 High-precision gear hobbing machines for modern gear manufacturing – the

- a major benefit that… Maggiori informazioni Generating grinding Tornitura su temprato / Rettificatura Hobbing Pulizia laser Profile grinding Tornitura verticale During the machining of the tooth flanks [...] flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… Maggiori informazioni Grazie alla combinazione di diverse procedure su una macchina, si è in grado [...] tempra induttiva di ruote dentate Gear Manufacturing Blanks transformed into finished gears – two machines, one operator. In our example, Trackmotion then sends the prepared blank to the hobber. Vantaggi

Various grinding operations take place in the third and fourth operations: First, the horizontal grinding of the shaft is performed on an EMAG HG 204. Next, the VLC 200 GT vertical grinding machine finishes [...] customer, the entire planning and after-sales process is simplified, drastically.” Turning, Hardening, Grinding and Balancing in a Single Line The advantage of this line can is obvious when you look at the complex [...] complex individual processes, which range from pre-turning and induction hardening, to grinding and electro-chemical balancing. In total there are five main operations: At the start of the line, a palletizer

Hard turning VTC 200 CD Datails VTC 200 CD OP 60 Gear Cutting HLC 150 H Details HLC 150 H OP 70 Grinding HG 310 "Un solo volto per il cliente" La collaborazione inizia spesso in una fase iniziale: I clienti

include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction hardening. Linking this vast range of technologies together, allows [...] requirement. EMAG is a trendsetter in the field of vertical turning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important partner in the realization [...] pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a minimal footprint, short chip-to-chip times and top quality

Source thanks to a High Range of Technologies Hard turning / grinding The combination of a number of processes – such as hard turning and grinding – on a single machine, allows for the exploitation of con [...] Sales & Service EMAG Newsletter Subscribe to our newsletter now and receive information about our machines, technologies and webinars. Subscribe now!