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VL series vertical turning machines Flex spline Wave generators Harmonic reducer components K 160 / K 300 gear cutting systems Gear and drive components Gear grinding machines Planetary roller screws and [...] manufacturing platforms and process expertise to make that possible through: Precision turning, grinding and gear manufacturing systems ECM and advanced machining technologies Integrated automation and [...] and precision motion screws critical for hand, arm and joint movement ECM machines Profiling gears Connect with EMAG at the Robotics Summit The Robotics Summit & Expo brings together robotics OEMs, developers
are machined in three to four operations on vertical pick-up turning machines. The TrackMotion automation system connects the machines into a compact line. EMAG also offers manufacturing solutions for azimuth [...] Advantages Complete-machining in a single line: Turning, milling, drilling, and grinding can be combined on EMAG machines - this significantly reduces setup times and lead times. Short cycle times thanks [...] link-up machines. The components are fully machined in this process. Each operation performs a defined machining step, such as internal or external turning, drilling, or finish-machining. The machines are
Highlights at Motion + Power Technology Expo Dressable profile grinding of an air compressor rotor on EMAG’s G 375 H grinding machine. Precision Grinding for Gears, Worms, rotors and more Designed for high-precision [...] Booth #329 and meet with our grinding specialists to discuss your manufacturing and production goals. We’ll show you the value and benefits of these two grinding machines and discuss other equipment in [...] gear profile grinding machine, which can machine external spur, helical and crown gears as well as rotors, screws and worm gears. We will also display our new EMAG WPG 7 CNC cylindrical grinding machine, which
commercial vehicle industry. The letters “GT” stand for “grinding” and “turning”, referring to the machine’s key strengths. The combination of grinding and turning (additional processes available) with EMAG’s
common shaving methods possible For this reason, shaving requires extremely precise machines and tools. The shaving machines from EMAG SU have a modular design and are configured with three, four or five NC [...] benefit: The crowning/conicity of the machines is provided by a table rocker, which eliminates the need for complex gears in the machining head. In addition, the machines are very rigid and versatile. For [...] available as options. The productivity of a gear shaving machine is generally higher than that of a grinding machine - and with good quality, because shaving produces low-noise gearing. As a result, gear shaving
the soft machining and dry generating grinding (finish grinding). A huge amount of electrical energy is saved in the manufacturing, since the alternative – wet grinding – always necessitates a filter system [...] SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single clamping operation. Subsequently, these [...] reduces the investment costs, as this process would customarily require separate machines for hobbing and generating grinding respectively. Additionally, the process time is much shorter than when individual
are controlled via NC axes. EMAG: Many options for maximum productivity The EMAG SU gear shaping machines have the shaping head on a moving Z-slide, which can be precisely positioned. The stroke of the [...] changer for quickly switching from carbide roughing tools to HSS finishing tools. All gear shaping machines have a dialog-based software, which greatly simplifies their operation, for example when selecting [...] external and internal gearing in one effective process. Vantaggi Gear Shaping Flexible: Gear shaping machines can produce spur and helical internal and external gearing. Universal: They can machine many components
profile milling machines for the profile milling of worms, rotors, and rotary pistons. CNC drilling mounts in vertical machining centers as a driven tool in the turret. Profile grinding machines round out the [...] Contours Using CNC milling and CNC drilling, EMAG machines produce complex workpieces like worms, rotors, and rotary pistons. High-performance machines and flexible automation solutions ensure quality, [...] worms, wide profile cutters for rotary pistons – EMAG machines support a wide range of tool configurations. The horizontal profile milling machines are built for large workpieces and feature an HSK interface
production system: All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work area for shorter [...] High-performance production systems do not come from individual machines, but from the interaction of their processes. The path from individual machining processes through combined machine concepts to [...] for yourself how a complete system is created that delivers more than the sum of its individual machines - for reproducible quality and maximum efficiency.
highly productive and therefore ideally suited for mass production. Deburring with grinding wheels For this, a small grinding wheel is positioned on each side of the gearing and pressed against the rotating [...] and damage bearings or gears in the gear unit. In addition, burrs (that are still present) cause grinding tools to wear more quickly in the subsequent process, for example. Short Cycle Times Always “Designed [...] hob or side milling cutter We only offer this procedure as a combination solution on the hobbing machines in the 90° position of the 4-station ring loader. Here a milling cutter is used to deburr and chamfer
solutions for grinding, turning, and specialized processes – live at IMTS 2026 UG 400: Universal grinding for precision internal and external machining The UG 400 performs internal and external grinding with a [...] corundum and CBN grinding wheels. The continuously swiveling B-axis positions with ±2 angular second accuracy, enabling complex grinding strategies for demanding geometries. With a grinding length of 400 [...] Center: Complete manufacturing solutions from hobbing to grinding Complete gear manufacturing solutions: hobbing, shaping, skiving, and grinding processes for diverse gear types and production volumes.
precision external cylindrical grinding on a footprint of less than 4 m². Workpieces up to 250 mm in length are ground with µm precision. WPG 7 – External cylindrical grinding in just 4 m² The WPG 7 external [...] up to 500 mm ensures short grinding times. The machine is available as a 0° straight plunge or 30° angle plunge variant. The Fanuc control system includes all common grinding cycles as standard. More I [...] workpieces at Global Industrie 2026 in Paris Villepinte. At our booth, we will show you how turning, grinding, and other technologies can be combined to create high-performance production processes—tailored
loading and unloading supports unattended grinding. WPG 7 – productive OD grinding, automated for unattended running The WPG 7 handles external cylindrical grinding of shaft-type parts with the precision [...] cutting and grinding is heading on the shop floor, with parts running live. Stop by to talk through if this is the right fit for your grinding needs. More Information The G 375 H gear profile grinding machine [...] facility. On Wednesday, October 14, 2026, starting at 10:00 a.m., you’ll find our machines running live across turning, grinding, gear, ECM, and laser technologies, with vendor partners on hand and our laser
ni During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve… Maggiori informazioni Rettifica Hobbing Power skiving La rettifica [...] complessi da un'unica fonte grazie a un'alta gamma di tecnologie Gear Shaping Gear shaving Generating grinding For those who want to produce gearing on workpieces with interfering contours – including a small
Exhibits: The VTC 100 GT from EMAG combines hard turning and grinding for complete-machining in a single setup. VTC 100 GT – Hard turning and grinding of rotor shafts in a single setup The VTC 100 GT from EMAG [...] EMAG enables complete-machining of rotor shafts by combining hard turning, Scroll free turning and grinding in a single setup. Bearing and seal ring seats are turned with precision and then ground to IT6 [...] mechanical stresses for polygonal, progressive, and standard rifling with maximum precision. Modular PI machines enable simultaneous barrel machining of two to eight barrels and flexibly adapt capacity to the
industrial solutions, from CNC machinery, laser cutting systems, press brakes, lathes and milling machines to grinding technology and advanced metalworking equipment. As one of the most significant international
electric drive concepts. Advantages Broad machine portfolio: EMAG offers turning, grinding, gear cutting, and laser welding machines tailored to the specific requirements of construction and agricultural machinery [...] tighter manufacturing tolerances. EMAG offers a broad portfolio of turning, grinding, gear cutting, and laser welding machines built to meet these industries’ requirements. Complete machining centers that [...] high-voltage components. EMAG supports this transformation with a broad portfolio of manufacturing machines and many years of expertise in e-mobility. Machining of a drive component for construction machinery
milling, and grinding. Planetary gears undergo a process chain consisting of gear hobbing, case hardening, and hard finishing - optionally via skiving, gear grinding, or profile grinding. Flexspline m [...] n: The combination of pre-milling and finish grinding of the elliptical contour on the Wave Generator reduces machining time by 30-40% compared to grinding alone. Flexible for design and development, as [...] milling, and grinding in a single machine). For planetary gears, the K 160 is suitable for gear hobbing, while the G 160, G 250 HS, or G 375 H are suitable for the subsequent hard fine grinding. The achievable
rotor shafts and worm milling. more information HLC 150 H G 400 Modern gear grinding machine for precision gear profile grinding with fast cycle times. MORE InformatioN G 400 [...] of the factory tour Turning Solutions – VL 4 & VL 6 Manufacturing Systems, VL 3 DUO, VM 9, VT 4 Grinding Solutions – WPG 7 Gear cutting Solutions – HLC 150 H & G 400 Automation Solutions – TrackMotion [...] experience a day full of highlights, innovations and exciting encounters! Register now! Featured Machines: VL 4 & VL 6 Manufacturing Systems High-precision soft machining of rotor shafts with innovative
deburring, grinding wheel deburring, and deburring with a gear hobbing cutter – tailored to the component quantity and variety. Hard finishing: shaving, profile grinding, and gear generating grinding for maximum [...] – a proven process in the automotive industry. After heat treatment, gear generating grinding or profile grinding eliminates manufacturing-related dimensional deviations. An EMAG gear hobbing machine [...] even for large production volumes. Precision at the micrometer level: Gear generating grinding and profile grinding after heat treatment eliminate dimensional deviations—a critical factor for smooth running
its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen
complete-machining of complex gear components to high-precision external cylindrical grinding and fast gear grinding, EMAG will demonstrate how quality, productivity, and cost-effectiveness can be combined [...] next level. Turning, grinding, gear cutting – manufacturing technology for robotics and e-mobility Our Exhibition Highlights: The WPG 7 offers precision external cylindrical grinding on a footprint of less [...] deviations of less than one micrometer. The powerful grinding wheel with a diameter of up to 500 mm and peripheral speeds of up to 50 m/s ensures productive grinding processes. Thanks to optional gantry automation
turning and grinding processes for small and medium-sized components can be cost-effectively integrated into existing production lines. The focus of our trade show presentation will be on two machines that deliver [...] More information The WPG 7 performs grinding on small shafts and pinions up to 250 mm in length in just 4 m². The drive reaches speeds of up to 50 m/s with grinding wheels up to 500 mm in diameter. Hi [...] High-precision external cylindrical grinding in just 4 m², ideal for small shafts and pinions The WPG 7 external cylindrical grinding machine enables precision and cost-effective machining of small shafts
Logistics We currently support more than 1,200 EMAG machines across the U.S. and Canada, including: EMAG Lathes (VSC, VLC, VL, VT) EMAG Grinding Machines (ID, OD, non-round, crankshaft) EMAG ECM Systems EMAG [...] factory-trained and certified spindle specialists at EMAG LLC Spindles are at the heart of your machine’s performance. When accuracy drops, vibration increases, or downtime becomes a risk, fast and expert
machining, EMAG offers all relevant manufacturing processes from a single source—turning, gear cutting, grinding, laser welding, and ECM. End-to-end process chains: EMAG plans and implements complete production [...] Solutions for large workpieces: For the commercial vehicle industry, EMAG offers specially designed machines that machine even large-volume components with high precision. Scalability for increasing production [...] particularly relevant for the automotive industry? Which workpieces are typically machined with EMAG machines in the automotive industry? What quality standards are common in the automotive industry for component