Webinar

High-performance production systems do not come from individual machines, but from the interaction of their processes. The path from individual machining processes through combined machine concepts to cross-technology turnkey solutions determines how much productivity, quality, and cost-effectiveness ultimately reach the production line.The foundation for this is mastering the individual processes. Only when all manufacturing technologies are seamlessly integrated in a modular fashion does a seamless, coordinated process chain emerge.This is exactly where our webinar comes in.The focus is on the technologies and concepts that transform individual processes into a coordinated production system:

All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM)

Combination machines: multiple processes in a single work area for shorter cycle times and high precision

Complete link-up: from individual technologies to fully automated turnkey systems

Cross-process material flow between the technology cells

Minimization of interfaces through standardized mechanical and software interfaces

What you’ll learn from this webinar:Learn how the path from individual machining processes through combined machine concepts to a turnkey system works in practice. We’ll show how turnkey responsibility from a single source—from the feasibility study through engineering to handover—reduces planning and commissioning efforts, and how synchronized process transitions, integrated quality control, and centralized line control ensure overall equipment effectiveness (OEE).In short: You’ll see how a complete system is created that delivers more than the sum of its individual machines—for reproducible quality and maximum efficiency.

High-performance production systems do not come from individual machines, but from the interaction of their processes. The path from individual machining processes through combined machine concepts to cross-technology turnkey solutions determines how much productivity, quality, and cost-effectiveness ultimately reach the production line.

The foundation for this is mastering the individual processes. Only when all manufacturing technologies are seamlessly integrated in a modular fashion does a seamless, coordinated process chain emerge.

This is exactly where our webinar comes in.

The focus is on the technologies and concepts that transform individual processes into a coordinated production system:

All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM)

Combination machines: multiple processes in a single work area for shorter cycle times and high precision

Complete link-up: from individual technologies to fully automated turnkey systems

Cross-process material flow between the technology cells

Minimization of interfaces through standardized mechanical and software interfaces

What you’ll learn from this webinar:

Learn how the path from individual machining processes through combined machine concepts to a turnkey system works in practice. We’ll show how turnkey responsibility from a single source—from the feasibility study through engineering to handover—reduces planning and commissioning efforts, and how synchronized process transitions, integrated quality control, and centralized line control ensure overall equipment effectiveness (OEE).

In short: You’ll see how a complete system is created that delivers more than the sum of its individual machines—for reproducible quality and maximum efficiency.

In many manufacturing facilities, machine condition is still determined based on experience, operational noises, or individual error messages. This is often insufficient for predictive maintenance. Anyone who wants to avoid downtime, ensure smooth operations, or prioritize investments in service needs reliable condition data.In this webinar, we’ll show you how to systematically record and evaluate the technical condition of existing EMAG machines using Health Inspect—in a data-driven, traceable way that serves as the basis for concrete recommendations for action.Machine condition: What does the system show before things get critical?Axis motion data, control and regulator data, as well as vibration values, provide indications of stress, wear, and deviations. The key is to interpret these signals correctly.Health Inspect: Diagnosis Instead of a SnapshotHow does measurement data become a technical assessment? The focus is on the process from recorded machine behavior through defined threshold values to a structured report with service recommendations.Machine Relocation: Know the Condition Before MovingAnyone relocating a machine should know its condition before disassembly and recommissioning. The webinar highlights why data backup, geometry, alignment, and condition assessment must be considered together.Target AudienceProduction managers, maintenance staff, production planning, and technical purchasing.Register now and learn how data-driven condition assessment supports maintenance and machine relocation.

In many manufacturing facilities, machine condition is still determined based on experience, operational noises, or individual error messages. This is often insufficient for predictive maintenance. Anyone who wants to avoid downtime, ensure smooth operations, or prioritize investments in service needs reliable condition data.In this webinar, we’ll show you how to systematically record and evaluate the technical condition of existing EMAG machines using Health Inspect—in a data-driven, traceable way that serves as the basis for concrete recommendations for action.Machine condition: What does the system show before things get critical?Axis motion data, control and regulator data, as well as vibration values, provide indications of stress, wear, and deviations. The key is to interpret these signals correctly.Health Inspect: Diagnosis Instead of a SnapshotHow does measurement data become a technical assessment? The focus is on the process from recorded machine behavior through defined threshold values to a structured report with service recommendations.Machine Relocation: Know the Condition Before MovingAnyone relocating a machine should know its condition before disassembly and recommissioning. The webinar highlights why data backup, geometry, alignment, and condition assessment must be considered together.Target AudienceProduction managers, maintenance staff, production planning, and technical purchasing.Register now and learn how data-driven condition assessment supports maintenance and machine relocation.

Chucked components are rarely the problem. It’s their handling that is. Anyone who wants to manufacture differential housings, bevel gears, wheel hubs, or brake discs cost-effectively must master more than just the machining process: orientation, turning, inspection, cleaning, buffering, and unloading determine cycle time, availability, and quality.In this webinar, we’ll show you which questions need to be addressed before automation:

Workpiece handling: How can heavy, rotationally symmetric components be fed, gripped, and clamped with positional orientation in a process-reliable manner?

Multiple setups: When does turning become a cycle time trap—and how can OP10/OP20 be seamlessly integrated into a line?

Quality on the line: Where do measurement, position detection, SPC sampling, and NOK ejection make sense—and where do they slow down the process?

Line concept: Robots, gantries, shuttles, buffer stations: Which automation logic suits the component, machining time, and floor space?

Simulation: Why a layout alone is not enough when availability, downtime, and material flow must be realistically evaluated.

Who is this webinar for?For manufacturing engineers, production planners, automation managers, and technical purchasing personnel in the batch production of large truck components.EMAG brings the perspective of complete manufacturing systems—from machining to link-up automation.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.