Webinar

Global demand for defense equipment is rising—and with it, the pressure on manufacturers to build production capacity quickly, economically, and to the highest quality standards. Whether artillery ammunition, rifle barrels, or cannon barrels: manufacturers in the defense industry need a partner who not only supplies machines but also masters the entire process. What you can expect in this webinar:Turning solutions for artillery ammunition How do you mass-produce 155 mm shells made of high-strength steel – with quantities ranging from 5,000 to 100,000 components per year and more? Learn about the machine concept EMAG has developed for this purpose, how a production line with over 90 percent technical availability is implemented, and why conventional automation concepts are reaching their limits. In addition: proven solutions for tank and mortar ammunition. ECM rifling for small, medium, and large calibers Electrochemical rifling is revolutionizing barrel production: contact-free, tension-free, with integrated process control. Find out why progressive rifling significantly extends barrel life, how it compares to conventional methods in terms of cost, and what new generation of machines EMAG has developed for medium-caliber gun barrels up to three meters in length. Also: an outlook on ECM machining of 155 mm gun barrels with lengths of up to 12 meters. Your advantages at a glance EMAG is not just a machine supplier. As a global turnkey expert, EMAG supplies the machines, the process, the automation, and the OEE expertise from a single source—validated by plant simulation, backed by reference projects with renowned manufacturers in the defense industry, and supported by worldwide service. Confidential participation The names and company affiliations of participants are not visible during the entire webinar—neither to other participants nor in the list of participants. Your name is only visible to EMAG as the organizer. This allows you to find out about the latest manufacturing solutions discreetly and without obligation.

Global demand for defense equipment is rising—and with it, the pressure on manufacturers to build production capacity quickly, economically, and to the highest quality standards. Whether artillery ammunition, rifle barrels, or cannon barrels: manufacturers in the defense industry need a partner who not only supplies machines but also masters the entire process. What you can expect in this webinar? Turning solutions for artillery ammunition How do you mass-produce 155 mm shells made of high-strength steel – with quantities ranging from 5,000 to 100,000 components per year and more? Learn about the machine concept EMAG has developed for this purpose, how a production line with over 90 percent technical availability is implemented, and why conventional automation concepts are reaching their limits. In addition: proven solutions for tank and mortar ammunition. ECM rifling for small, medium, and large calibers Electrochemical rifling is revolutionizing barrel production: contact-free, tension-free, with integrated process control. Find out why progressive rifling significantly extends barrel life, how it compares to conventional methods in terms of cost, and what new generation of machines EMAG has developed for medium-caliber gun barrels up to three meters in length. Also: an outlook on ECM machining of 155 mm gun barrels with lengths of up to 12 meters. Your advantages at a glance EMAG is not just a machine supplier. As a global turnkey expert, EMAG supplies the machines, the process, the automation, and the OEE expertise from a single source—validated by plant simulation, backed by reference projects with renowned manufacturers in the defense industry, and supported by worldwide service. Confidential participation The names and company affiliations of participants are not visible during the entire webinar—neither to other participants nor in the list of participants. Your name is only visible to EMAG as the organizer. This allows you to find out about the latest manufacturing solutions discreetly and without obligation.

In this webinar, you will learn how intelligent modular machine and automation solutions enable cost-effective, scalable, and reliable manufacturing. The focus is on concepts designed for low unit production costs, high process stability, and reproducible quality—from individual machines to complete production lines.Modular machine platformsThe solutions are based on modular platforms that can be adapted precisely to the machining requirements. Standardized interfaces enable processes to be flexibly combined, expanded, and scaled—without compromising stability or availability.Focus

VL series: high-productivity automated machining of chucked components

VT series: flexible, automated line concepts for shaft production

Workpieces and applicationsThe solutions presented are suitable for a wide range of components:

Shafts (gear, rotor, drive shafts)

Gears (spur, internal, planetary gears)

Brake discs and brake drums

Clutch and transmission components

E-mobility components

Geared shafts with functional surfaces

Components with pre-machining and finishing in a single line

Consistent process chains reduce logistics costs, lead times, and inventories.Ex-works automation and scalabilityAutomation is an integral part:

Pick-up automation for short non-productive times

TrackMotion for flexible link-ups

Standardized interfaces for high availability

The manufacturing solutions grow with demand – from single machines to fully automated lines.Process reliability, quality, and cost-effectivenessLow unit production costs are achieved by integrating:

Measurement technology

Digital process monitoring

Documented process stability

The results are reproducible quality, transparent processes, and a sustainable reduction in scrap and rework.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.