Eseguita ricerca di Vertical Turning Machines

the specialists developed a highly efficient solution for cutting machining based on the CNC verticalturning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take place on the [...] produced per machine and day, although the customer ordered six machines to produce higher quantities. In the meantime, twelve machines are being used, which clearly shows that this solution is meeting [...] centered with high precision. Furthermore, the entire design of the machine is advantageous. Its vertical machining ensures optimal chip flow despite the closed stator housing. Its synchronous drive technology

ideally suited for vertical pick-up turning. Secondly, the conventional turning technology previously used no longer produced the desired results. "We very quickly realized that verticalturning significantly [...] currently has around 25 EMAG machines in operation - including the modular pick-up machines VL 3, VL 3 Duo, VL 4, VL 5, VL 7 and VL 8; the turning center VM9; the vertical machine VTC for multi-axis shaft [...] central components is paying off here," adds Zeman. Productivity increases significantly with verticalturning The company started investing in EMAG technology about ten years ago. Two factors changed the

differential cases. EMAG supplies all the technology required, including verticalturning centers, clamping devices, and interlinking of machines. Customers discuss their requirements with a single point of contact [...] about 95 seconds, the machines used are exclusively based on EMAG Modular Solutions building blocks that are interlinked with the TrackMotion automation system. OP 10 / OP 20: TURNING OF THE CASE SIDE / FLANGE [...] two VL 4 turning centers. This is where the internal and external machining of the shaft mounts and flanges is performed. Furthermore, the driven tool turret with 12 tool posts on the VL machines enables

ly investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the [...] times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive process control. This makes the VLC [...] hard turning and grinding in a single setup, which minimizes concentricity errors and significantly increases process efficiency. The optional Y-axis enables high-productivity scroll free turning. Driven

for every customer’s requirement. EMAG is a trendsetter in the field of verticalturning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important [...] aerospace industry. The leader in inverted vertical pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a [...] States, driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turning machine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle ar

Director Sebastian Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire verticalturning operation within our company is completed by a single source with the [...] t operations. On the new shop floor, two linked VSC machines from EMAG for the double-sided machining of articulated joints were launched. A turning station in the middle of the small line ensured the [...] standardizing our turning technology within the company, relying on just a few manufacturers. This opens up our options: If it comes down to it, we can quickly change over additional machines and produce the

similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machinesturning blanks in a completely dry process that combines hobbing and gear generating grinding in a single [...] presenting at the AMB, offers a similar combined machining operation. With these machines, different technologies such as hard turning, internal and external grinding, milling, reaming, or honing can be combined [...] machining of large components for commercial vehicles A literally large solution in the field of verticalturning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production

components, as the specialists have been relying on EMAG lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision [...] times per shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was [...] manufacturers used examples from other customers to show how stator machining is carried out in their machines - with low non-productive times and high-precision handling processes. Integrated automation including

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] customers to enter the world of data-optimized production, machines can now be delivered IoT-Ready. This makes it possible to integrate the machines directly and without major effort into existing IoT networks [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors

German specialists at EMAG compared the energy requirements of the three processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when [...] not only focus on the development of new machines, as various customer examples under the heading "Retrofit" make clear. "The energy efficiency of older machines is not an immovable status quo. On the contrary

a palletizer robot places the blanks on the conveyor belt of the VTC 100-4 verticalturning center, and then the machine’s workpiece gripper transports the component into the machining area. In a single [...] drastically.” Turning, Hardening, Grinding and Balancing in a Single Line The advantage of this line can is obvious when you look at the complex individual processes, which range from pre-turning and induction [...] turbine shaft is pre-turned, with four-axis machining, guaranteeing reduced processing times. The vertical design and the resulting free flow of chips prevent chip build-up. A second robot removes the pre-turned

its 150th anniversary six years ago, more than 12,500 pick-up turningmachines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen [...] downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while the tool

of five large production lines, each with seven EMAG machines, interlinked using EMAG’s TrackMotion system. A TransLift unit runs through the machines on a rail system and transports the component from one [...] of preparatory processes are carried out on the gear housing: turning the first side including machining the fits and bore holes, turning the second side and outer contour, as well as, in the final clamping [...] re that could be easily implemented into the users’ IT infrastructures and the majority of EMAG machines, including older types. Connecting additional sensors is also no problem. Substantially increasing