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the specialists developed a highly efficient solution for cutting machining based on the CNC verticalturning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take place on the [...] centered with high precision. Furthermore, the entire design of the machine is advantageous. Its vertical machining ensures optimal chip flow despite the closed stator housing. Its synchronous drive technology

ideally suited for vertical pick-up turning. Secondly, the conventional turning technology previously used no longer produced the desired results. "We very quickly realized that verticalturning significantly [...] central components is paying off here," adds Zeman. Productivity increases significantly with verticalturning The company started investing in EMAG technology about ten years ago. Two factors changed the [...] including the modular pick-up machines VL 3, VL 3 Duo, VL 4, VL 5, VL 7 and VL 8; the turning center VM9; the vertical machine VTC for multi-axis shaft machining; and, at the end of this year, a first VL2

different types of differential cases. EMAG supplies all the technology required, including verticalturning centers, clamping devices, and interlinking of machines. Customers discuss their requirements [...] d with the TrackMotion automation system. OP 10 / OP 20: TURNING OF THE CASE SIDE / FLANGE SIDE The case is first machined on two VL 4 turning centers. This is where the internal and external machining [...] drill cross holes. OP 30: TURNING OF THE OUTER DIAMETER The remaining external machining of the differential case is performed with a single clamping operation on a VT 4 turning center. This eliminates the

manufacturing solution for every customer’s requirement. EMAG is a trendsetter in the field of verticalturning and multi-functional production machines with a variety of technology centers allowing EMAG [...] States, driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turning machine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle ar [...] tolerance production work. According to data from USMTO, EMAG has earned 87% market share for Inverted Vertical Lathes over the past five years in the United States, and the company is hoping that this move will

ly investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the [...] chip-to-chip times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive process control. This [...] hard turning and grinding in a single setup, which minimizes concentricity errors and significantly increases process efficiency. The optional Y-axis enables high-productivity scroll free turning. Driven

drastically.” Turning, Hardening, Grinding and Balancing in a Single Line The advantage of this line can is obvious when you look at the complex individual processes, which range from pre-turning and induction [...] start of the line, a palletizer robot places the blanks on the conveyor belt of the VTC 100-4 verticalturning center, and then the machine’s workpiece gripper transports the component into the machining [...] turbine shaft is pre-turned, with four-axis machining, guaranteeing reduced processing times. The vertical design and the resulting free flow of chips prevent chip build-up. A second robot removes the pre-turned

machining of large components for commercial vehicles A literally large solution in the field of verticalturning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production [...] similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machines turning blanks in a completely dry process that combines hobbing and gear generating grinding in a single [...] Subsequently, these gears are nitrided and after the drilling work is complete, they are finished on a turning machine. This not only saves an enormous amount of space in the manufacturing hall, but also greatly

Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire verticalturning operation within our company is completed by a single source with the help of standardized [...] had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended work spindle could be moved to the main axes. Each machine of the VSC series [...] linked VSC machines from EMAG for the double-sided machining of articulated joints were launched. A turning station in the middle of the small line ensured the effective production flow. What experience with

components, as the specialists have been relying on EMAG lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision [...] shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was to achieve [...] processes, while the stable base body made of the polymer concrete Mineralit® stands for quality in turning and milling processes. EMAG service in focus Last but not least, the response time and the expertise

downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while the tool [...] By the time the Group celebrated its 150th anniversary six years ago, more than 12,500 pick-up turning machines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers'