Searched for "Laser Welding"

Laser Welding of Large Components: A worthwhile Process also for the Commercial Vehicle Industry? Laser welding is a process that offers [...] the commercial vehicle industry, we would like to show you how laser welding can also be used productively for larger and heavier components. In doing so, we will also address laser cleaning, which is [...] as well. If you have already thought about how you can use laser welding, then this recorded webinar is indispensable for you.

reliability. In our upcoming webinar we introduce a standardized laser welding solution that directly addresses these challenges. The core of this concept is a fully integrated process chain that combines multiple processing steps - including laser cleaning, induction heating, joining, welding and DMC marking - within a single system. This system architecture delivers clear [...] this video now and discover the future of compact, economical laser processing technology.

can be handled efficiently and reliably. In this context, EMAG LaserTec offers a high level of competence as a system provider of production solutions. In this white paper we will present some of these laser solutions for the commercial vehicle sector. We are also making a small excursion into the field of “joining”.

offer you a comprehensive overview of our machine portfolio for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized machines and systems can transform your [...] webinar: Portfolio overview: Discover our advanced machines for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized solutions can help your business. Turnkey [...] value for your tool holders. Laser welding of hydraulic pipes - ELC 1200 V: Discover the possibilities of our ELC 1200 V and how it makes laser welding of hydraulic

solutions: from laser welding and laser cleaning to laser metal deposition. These processes deliver top component quality, minimal downtime, and direct [...] into existing manufacturing systems. Three Different Processes: Laser Processing at EMAG Laser Welding: Weight-Optimized Components without Rework Laser welding joins precision components with minimal [...] complementary laser processing methods: laser welding for joining powertrain and chassis components, laser cleaning as a space-saving alternative to

– the energy consumption of the laser and the cost of the gas, distinguished between the laser gas (laser medium) and the shielding gas for stabilizing the welding process [...] much less cooling. Added together, a solid-state laser consumes roughly one-quarter the energy of a CO2 laser. Benefit 2: system layout Laser welding systems often operate with short [...] the glass fiber to generate the laser radiation. More information: Laser Welding Machines Technology Laser Welding

upstream and the downstream cleaning of workpieces. In recent years, laser cleaning has established itself as a high-quality process, for example as preparation for bonding, welding, coating, or assembly. [...] to this technology and the solutions we have developed at EMAG LaserTec. We will show you the laser cleaning process and discuss how this technology can be used sensibly for your application. If cleaning

Soldadoras láser ELC 6 External diameter, max.: 300 mm | 12 in Altura máx. de pieza: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Enviar consulta Laser Welding Machine ELC 6 The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain [...] Systems from a Single Source thanks to a High Range of Technologies Laser welding Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles. Adjustable

Welding Machine for the Commercial Vehicle Industry With the ELC 600, EMAG LaserTec presents a system for laser welding of components up [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Piezas The [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial [...] Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

producing parts for utility vehicles has changed dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and [...] was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laser welding technology, production experts were able to eliminate 40 screw connections, allowing [...] We develop complete process chains revolving around laser welding, which in principle vastly simplifies planning on the customer end and simultaneously guarantees safe and effective processes

a small footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens [...] system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility Short retooling times Minimization

footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing

ELC 160 laser welding machine Soldadoras láser ELC 160 Enviar consulta Soldadura láser automatizada de ruedas de sincronización y dentadas con la [...] piezas al mismo tiempo. Flexibilidad tecnológica en la soldadora láser ELC 160 La soldadora láser ELC 160 puede ser equipada con todas las tecnologías láser. No importa si se trata de sistemas de láser [...] guiado por fibra óptica (fibra, discos) – todo es posible. ELC 160 laser welding machine Ventajas ELC 160 La extensa integración del manejo y de la soldadura láser reduce el número de pasos de trabajo para

process reliability in batch production. Gear shafts: Joining and laser welding for maximum functional density Assembled gear shafts enable high functional density with compact dimensions. Thermal joining [...] reduces rotating masses without compromising load-bearing capacity. Laser welding is used for welded gear shaft assemblies such as the gear with a synchronizer ring. The solid-state laser provides precision [...] thereby reducing the required installation space. A wide range of laser machines is available for laser welding of gear shaft assemblies, such as gears and synchronizer rings. Solid-state lasers, integrated

All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work area for shorter cycle times

source: Turning, welding, hardening, grinding, and ECM are optimally coordinated - without interface losses. High productivity through link-ups. Weight-optimized [...] broad spectrum of technologies: turning, gear hobbing, grinding, laser welding, and electrochemical machining (ECM) for deburring and inner forming. All processes can be linked up in fully automated [...] comprises up to eleven operations: turning of the individual parts, laser cleaning, laser welding of the joint, hard external machining, internal machining, tooth profiles, and final grinding of the bearing

eléctricos. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 Laser Welding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP 60 Gear [...] se inicia el proceso de torneado en la otra cara. OP 30: Limpieza láser y soldadura láser A continuación, la costura de unión se limpia con láser en OP 30. A continuación, las dos piezas finales (brida [...] introducen a través de un pórtico de carga en la máquina de soldadura láser ELC 6 de EMAG LaserTec. Aquí, las piezas se unen primero y se sueldan después. OP 50: Giro brusco del eje del rotor Durante el

assembled rotor shafts Integration of joining, preheating and welding processes Precision laser processing with minimal component distortion In-process measurement and quality assurance solutions 3.

, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors such as the automotive industry

can hold workpieces up to 5 kg in weight. MORE INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC 6 – from feasibility trials to production-ready welds Our laser lab is built around the ELC 6 laser welding machine [...] rapid prototyping and process validation, so you can prove out laser-welded components before committing to production tooling. Laser welding delivers a focused, controlled heat input for strong,

of great interest within the context of sustainable products is laser coating of brake discs with a machine from EMAG LaserTec, which can smoothly be integrated into complete production lines with [...] brake discs that produce less fine dust. Additionally, EMAG LaserTec is presenting its new highly flexible ELC 1200 V machine platform, for individual applications from laser cleaning and laser welding to laser hardening. Large range of technologies The large range of technologies and applications mastered by the EMAG Group is

round parts. These additional technologies include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction hardening. Linking this

cutting technology : Complex geometries with micrometer precision Laser welding : Low-distortion joining technology for sophisticated components Electrochemical machining : Burr-free machining of the