Recherche de Vertical Turning Machines

about 320 components can be produced per machine and day, although the customer ordered six machines to produce higher quantities. In the meantime, twelve machines are being used, which clearly shows that [...] the specialists developed a highly efficient solution for cutting machining based on the CNC verticalturning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take place on the [...] is aligned and centered with high precision. Furthermore, the entire design of the machine is advantageous. Its vertical machining ensures optimal chip flow despite the closed stator housing. Its synchronous

millimètres, la machine peut faire la démonstration de toutes ses qualités : • Simultanéité : le processus d'usinage est à quatre axes, sur deux côtés à la fois. Pour ce faire, la machine est équipée de [...] toute la chaîne cinématique dépend de la qualité et de la fonctionnalité des arbres. Les tours verticaux à 4 axes de la série VT conviennent parfaitement à cette tâche. Lors de l'usinage de pièces d'une [...] OA • Automatisation : les préhenseurs de pièces assurent le chargement et le déchargement de la machine en simultané. Pendant qu'un préhenseur insère une nouvelle pièce brute en position de serrage, l'autre

solutions simplify machine operation. Under the brand Samputensili CLC, horizontal gear hobbing machines for shafts and long workpieces are produced, as well as vertical shaping machines. The solutions are [...] minimizing the effect of the machine on the environment. In 2019, Samputensili Machine Tools acquired the Italian company CLC, a traditional manufacturer of hobbing and shaping machines. Since then, the new company [...] products. About the products of Samputensili Machine Tools and Samputensili CLC Samputensili Machine Tools offers an extensive range of innovative machine tools that cover the entire gearing process: These include

selon le composant. Une fois que la machine a été mise en marche avec un échantillon, elle démarre immédiatement. » D'énormes bonds en avant des performances Le tour vertical R 300 d'EMAG Richardon est en service [...] différents détails de conception de la machine sont très appréciés : Ainsi, un assemblage principal en fonte de grande qualité réduit les vibrations. De plus, la machine est très thermostable. La table porte-pièce [...] mélange se déplacent rapidement ou que le changement d'outils se déroule en toute simplicité sur une machine. De différentes dimensions, les entraînements rotatifs reposent sur différents principes d'entraînement

réponse en observant l’automation pick-up des machinesverticales EMAG : « J’ai d’abord étudié cette solution avec nos clients. Le fonctionnement de cette machine, qui est chargée automatiquement par la broche [...] doux » puis à un usinage « dur » sur les quatre machines EMAG, mais au total, ce sont jusqu’à 50 composants différents qui sont usinés dans les machines VL. Le nombre de pièces par lot varie entre cinquante [...] d’environ 15 %, car les machines fonctionnent sans problème en mode autonome. L’ensemble de notre processus de production bénéficie de manière déterminante de la construction des machines ». La séquence est

ideally suited for vertical pick-up turning. Secondly, the conventional turning technology previously used no longer produced the desired results. "We very quickly realized that verticalturning significantly [...] currently has around 25 EMAG machines in operation - including the modular pick-up machines VL 3, VL 3 Duo, VL 4, VL 5, VL 7 and VL 8; the turning center VM9; the verticalmachine VTC for multi-axis shaft [...] central components is paying off here," adds Zeman. Productivity increases significantly with verticalturning The company started investing in EMAG technology about ten years ago. Two factors changed the

differential cases. EMAG supplies all the technology required, including verticalturning centers, clamping devices, and interlinking of machines. Customers discuss their requirements with a single point of contact [...] around 250 turningmachines are already in use around the world in the production of differential cases. OEMs and tier 1 suppliers rely on this technology. “We offer the complete package, from machine to clamping [...] about 95 seconds, the machines used are exclusively based on EMAG Modular Solutions building blocks that are interlinked with the TrackMotion automation system. OP 10 / OP 20: TURNING OF THE CASE SIDE / FLANGE

investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the efficient [...] automation and offers short chip-to-chip times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive [...] and dynamic machine properties as well as the spindle drives is very complex. Our solution: the VLC 450 DG - a double-sided surface grinding machine for hard-coated brake discs. This machine was developed

for every customer’s requirement. EMAG is a trendsetter in the field of verticalturning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important [...] driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turningmachine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle architecture [...] polymer concrete machine base, EMAG offers the best in class solution for tight tolerance production work. According to data from USMTO, EMAG has earned 87% market share for Inverted Vertical Lathes over the

and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which effectively runs through the machines, this allows the machines to be positioned [...] it is possible to ‘switch out’ a machine from the process if a workpiece does not require all the operation steps, or if the process sequence for a particular machine is to be modified. This might be necessary [...] EMAG can integrate several machines into the chain to perform the same operation in parallel. In this case, the TrackMotion system distributes the workpieces to the machine that is free at the moment.

well as the VTC 200 CD shaft turningmachine, which features a center drive for simultaneous 4-axis machining with short cycle times. Additionally, the K 160 hobbing machine demonstrates that EMAG’s range [...] the machine manufacturer has been advancing data-based networking of its production solutions for some years. This makes it possible, for example, to determine the status and OEE values of a machine with [...] similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machinesturning blanks in a completely dry process that combines hobbing and gear generating grinding in a single

purchased a new VSC machine for the soft machining of ball hubs – a machine that had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended [...] Director Sebastian Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire verticalturning operation within our company is completed by a single source with the [...] our top priorities. In this respect, every new machine should fit with this philosophy. This has been the case with the original version of the VSC machine series: We got a high-performance solution including

released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven pick-up [...] off: End face turning: Loading (and subsequent unloading) is performed at high speeds with a pick-up spindle. The machining operation starts with hard turning of the end faces. Contour turning: Depending [...] variety of technology allows the machine to cover the entire range of machining operations required for transmission components. With the introduction of the VLC 350 GT machine to the market, EMAG is expanding

future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex machine tool and its peripheral devices, in which a [...] German specialists at EMAG compared the energy requirements of the three processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when

its 150th anniversary six years ago, more than 12,500 pick-up turningmachines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors [...] abbreviation "GT" stands for the words "Grinding" and "Turning". They indicate the great strength of this machine: The combination of grinding and turning (plus other processes) with the proven EMAG pick-up

are often used.“ Modular turningmachines ensure high performance Overall, the messages of "flexibility" and "productivity" characterize EMAG's entire presence at EMO. The machine builders will also exhibit [...] spindles. In addition, the machine can be converted to the other process in just a few minutes. "Input is via user-friendly dialog software, which makes setting up the machine simple and clear. Set-up times [...] In the G 250 HS variant, the machine also has a high-speed grinding head that makes 20,000 revolutions per minute possible when using a small grinding wheel. "This machine is both highly flexible and highly

tournage verticaux VL 6 et VT 2-4 ainsi que le centre de tournage et de rectification vertical VLC 200 GT pour l’usinage dur d’arbres et de roues dentées. L’entreprise dispose en plus d’une machine de soudage [...] que les machines assurent une bonne stabilité de process. C’est le cas avec les machines EMAG. Qui plus est, nous n’avons actuellement pas encore complètement exploité le potentiel des machines. Nous pouvons [...] eux pour accomplir leur mission : plusieurs machines EMAG. C’est après une vaste étude du marché que leur choix s’est porté sur le constructeur de machines allemand. « Nous avons finalement opté pour EMAG

metalworking and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding

flexibility, easier and more accessible. With the ability to equip the machine with up to four power skiving tools and six turning tools, users can produce complex components safely and efficiently in a [...] different processes in a single machine also brings a variety of benefits for users. They can perform both rough-machining and finish-machining in one setup and in one machine in quick succession, which minimizes [...] EDNA offers efficient IoT integration of the machine. It enables data recording, aggregation and analysis. In addition, by using Health Check, the machine's condition can be assessed through regular vibration

millimètres, les machines peut faire la démonstration de toutes leurs qualités : Simultanéité : le processus d’usinage est à quatre axes, sur deux côtés à la fois. Pour ce faire, la machine est équipée de [...] système d’automatisation TrackMotion, plusieurs machines VT peuvent être reliées entre elles de manière très simple et peu coûteuse. Rabotage sur les machines VT Grâce aux longues années d’expérience au sein [...] technologie de rectification-pelage sur les tours verticaux n’est également pas en reste. Des programmes adaptés dans la commande rendent le réglage de la machine aussi simple que lors d’un tournage conventionnel

EMAG. Une construction verticale aux avantages décisifs La construction verticale de ces solutions a joué un rôle important dans la décision d'investissement. Ainsi, la machine horizontale d'un autre fabricant [...] fois par équipe. "Il était donc évident pour nous d'exécuter ces processus dans des machines de construction verticale, car leur chute libre de copeaux évite de nombreuses perturbations. Notre objectif [...] savoir-faire existant : les constructeurs de machines ont montré, à l'aide d'exemples chez d'autres clients, comment l'usinage du stator se déroulait dans leurs machines - avec des temps morts réduits et des

robot de palettisation pose les pièces brutes sur le convoyeur du tour vertical VTC 100-4, puis la pince de préhension de la machine transporte le composant dans l'espace de travail. L'arbre de turbine est [...] avec cette machine. La troisième et la quatrième étapes consistent en diverses tâches de rectification : La rectification en position horizontale de l'arbre est d'abord effectuée dans une machine HG 204 EMAG [...] serrage avec un usinage en quatre axes qui garantit la réduction des temps principaux. La structure verticale et la chute sans obstacle des copeaux qui en résulte empêchent l’accumulation de ceux-ci. Un second

dispose de près de 30 machines - dont onze machines EMAG VL et une K 160 L de EMAG Koepfer, ces solutions EMAG assurant une production en série automatisée à grand volume. Ces machines permettent actuellement [...] l'amener dans la zone de travail de la machine. Une fois la pièce usinée, elle est évacuée de la machine par le shuttle et transportée par le système TrackMotion vers la machine suivante ou le tapis d'évacuation [...] on des machines VL en combinaison avec l'automatisation TrackMotion en témoigne. Le principe technologique de base des lignes est toujours le même (indépendamment du modèle précis de la machine) : Le TransLift

of five large production lines, each with seven EMAG machines, interlinked using EMAG’s TrackMotion system. A TransLift unit runs through the machines on a rail system and transports the component from one [...] of preparatory processes are carried out on the gear housing: turning the first side including machining the fits and bore holes, turning the second side and outer contour, as well as, in the final clamping [...] times of machines or lines, the Smart Tool Change with information about the remaining tool life, the OEE Monitor for a detailed breakdown of the current OEE and the Health Check on the machine status.