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Laser Welding of Large Components: A worthwhile Process also for the Commercial Vehicle Industry? Laser welding is a process that offers [...] the commercial vehicle industry, we would like to show you how laser welding can also be used productively for larger and heavier components. In doing so, we will also address laser cleaning, which is [...] as well. If you have already thought about how you can use laser welding, then this recorded webinar is indispensable for you.
reliability. In our upcoming webinar we introduce a standardized laser welding solution that directly addresses these challenges. The core of this concept is a fully integrated process chain that combines multiple processing steps - including laser cleaning, induction heating, joining, welding and DMC marking - within a single system. This system architecture delivers clear [...] this video now and discover the future of compact, economical laser processing technology.
can be handled efficiently and reliably. In this context, EMAG LaserTec offers a high level of competence as a system provider of production solutions. In this white paper we will present some of these laser solutions for the commercial vehicle sector. We are also making a small excursion into the field of “joining”.
high. In this context, a new development from EMAG in the field of laser cladding of brake discs represents a quantum leap for this task. The new production solution is economical, suitable for large-scale [...] be used for coating. ELC 450 LMD - modular machine solution for laser metal deposition The ELC 450 LMD is an innovative machine solution from EMAG that is characterized by its modularity and flexibility [...] can realize both 1-shift and 2-shift systems. The combination of laser power and application rate determines the most suitable machine concept for the respective application. The longer service life of
offer you a comprehensive overview of our machine portfolio for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized machines and systems can transform your [...] webinar: Portfolio overview: Discover our advanced machines for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized solutions can help your business. Turnkey [...] value for your tool holders. Laser welding of hydraulic pipes - ELC 1200 V: Discover the possibilities of our ELC 1200 V and how it makes laser welding of hydraulic
– the energy consumption of the laser and the cost of the gas, distinguished between the laser gas (laser medium) and the shielding gas for stabilizing the welding process [...] much less cooling. Added together, a solid-state laser consumes roughly one-quarter the energy of a CO2 laser. Benefit 2: system layout Laser welding systems often operate with short [...] the glass fiber to generate the laser radiation. More information: Laser Welding Machines Technology Laser Welding
with enormous decreases in weight - and that’s precisely where laser welding comes into play. For years, laser welding has been essential in the development of drive train workpieces for passenger [...] American supplier to commercial vehicle manufacturers called EMAG LaserTec. The experts, headquartered in Heubach, Germany, specialize in the development of complete laser welding systems. “The customer [...] concludes Mootz. “Developing holistic production systems based on laser welding is what makes EMAG LaserTec unique in the market.” More information ELC 160 Laser Welding Machine More information LC 4-2
upstream and the downstream cleaning of workpieces. In recent years, laser cleaning has established itself as a high-quality process, for example as preparation for bonding, welding, coating, or assembly. [...] to this technology and the solutions we have developed at EMAG LaserTec. We will show you the laser cleaning process and discuss how this technology can be used sensibly for your application. If cleaning
suppliers came to us with this question some time ago, because our laser expertise is generally a perfect basis for laser coating methods,” says Dr. Andreas Mootz, managing director of EMAG LaserTec based [...] develop the new ELC 450 LMD, which ensures an extremely controlled laser metal deposition process. Here, a bond layer and the carbide layer on top of it are each applied to the brake disk using a laser [...] eldec ensures an ideal processing temperature at the component. Laser cladding: Now, the actual laser coating starts. One layer is applied per pass, first a bond layer, then the carbide coating. The
Saldatrici laser ELC 6 External diameter, max.: 300 mm | 12 in Altezza del pezzo, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Invia richiesta Laser Welding Machine ELC 6 The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain [...] Systems from a Single Source thanks to a High Range of Technologies Laser welding Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient vehicles. Adjustable
Welding Machine for the Commercial Vehicle Industry With the ELC 600, EMAG LaserTec presents a system for laser welding of components up [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Pezzi The Right [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many
With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial [...] Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise axes and high-precision [...] on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.
producing parts for utility vehicles has changed dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and [...] was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laser welding technology, production experts were able to eliminate 40 screw connections, allowing [...] We develop complete process chains revolving around laser welding, which in principle vastly simplifies planning on the customer end and simultaneously guarantees safe and effective processes
a small footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines in many
The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens [...] system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility Short retooling times Minimization
footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser [...] C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts [...] machining time. The machine practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing
ELC 160 laser welding machine Saldatrici laser ELC 160 Invia richiesta Saldatura laser automatizzata di ingranaggi con rotelle sincrone con la [...] componenti diversi. Flessibilità tecnologica della saldatrice laser ELC 160 La saldatrice laser ELC 160 può essere equipaggiata con tutte le diverse tecnologie laser. Laser CO2 o sistemi a fibra (fibre, lastre) - tutto è possibile. ELC 160 laser welding machine Vantaggi ELC 160 L'ampia integrazione di maneggevolezza e saldatura laser riduce il numero delle fasi di lavoro
, Milling, Grinding, and Laser Welding METALEX is the leading trade fair for machine tools and metalworking in Southeast Asia. For its 40th edition in Bangkok, [...] . More information about Humanoid Robots The ELC 6i combines laser cleaning, joining, laser welding, and marking in a single line. This allows you to perform powertrain component welding in cycles [...] 6i combines up to six process steps in a fully automated system - laser cleaning, joining, laser welding, and, optionally, double preheating and marking. A fixed transfer system with up to 18 workpiece
All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work area for shorter cycle times
, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors such as the automotive industry
can hold workpieces up to 5 kg in weight. MORE INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC 6 – from feasibility trials to production-ready welds Our laser lab is built around the ELC 6 laser welding machine [...] rapid prototyping and process validation, so you can prove out laser-welded components before committing to production tooling. Laser welding delivers a focused, controlled heat input for strong,
assembled rotor shafts Integration of joining, preheating and welding processes Precision laser processing with minimal component distortion In-process measurement and quality assurance solutions 3.
elettrici. OP 10/OP 20 Turning 4 x VLC 200 Details VLC 200 OP 30 Laser Cleaning LC 4-2 Details LC 4-2 OP 40 Laser Welding ELC 6 Details ELC 6 OP 50 Hard turning VTC 200 CD Datails VTC 200 CD OP 60 Gear [...] il processo di tornitura inizia sull'altro lato. OP 30: Pulizia laser e saldatura laser Successivamente, il cordone di giunzione viene pulito al laser nell'OP 30. I due pezzi finali (flangia e tubo) vengono quindi alimentati da un portale di carico alla saldatrice laser ELC 6 di EMAG LaserTec. Qui i pezzi vengono prima uniti e poi saldati. OP 50: Rotazione brusca dell'albero del rotore Durante la
of great interest within the context of sustainable products is laser coating of brake discs with a machine from EMAG LaserTec, which can smoothly be integrated into complete production lines with [...] brake discs that produce less fine dust. Additionally, EMAG LaserTec is presenting its new highly flexible ELC 1200 V machine platform, for individual applications from laser cleaning and laser welding to laser hardening. Large range of technologies The large range of technologies and applications mastered by the EMAG Group is
round parts. These additional technologies include power skiving, laser welding / hardening / cleaning, electro-chemical machining, hobbing, grinding, hard milling, and induction hardening. Linking this