Eseguita ricerca di "Laser Welding"

Laser Welding of Large Components: A worthwhile Process also for the Commercial Vehicle Industry? Laser welding is a process that offers various advantages, such as a high process speed, maximum precision [...] vehicle industry, we would like to show you how laser welding can also be used productively for larger and heavier components. In doing so, we will also address laser cleaning, which is suitable as a technology [...] If you have already thought about how you can use laser welding, then this recorded webinar is indispensable for you.

standardized laser welding solution that directly addresses these challenges. The core of this concept is a fully integrated process chain that combines multiple processing steps - including laser cleaning [...] cleaning, induction heating, joining, welding and DMC marking - within a single system. This system architecture delivers clear advantages: Up to 10 % lower production costs thanks to optimized processes 30 % [...] stable, repeatable process High flexibility for varied component geometries and series sizes EMAG LaserTec introduces you in this recorded webinar to our latest innovation - the ELC 6i. This fully integrated

reliably. In this context, EMAG LaserTec offers a high level of competence as a system provider of production solutions. In this white paper we will present some of these laser solutions for the commercial

(too) thick and the heat input is high. In this context, a new development from EMAG in the field of laser cladding of brake discs represents a quantum leap for this task. The new production solution is economical [...] variety of material combinations can be used for coating. ELC 450 LMD - modular machine solution for laser metal deposition The ELC 450 LMD is an innovative machine solution from EMAG that is characterized [...] machine configuration. The ELC 450 LMD can realize both 1-shift and 2-shift systems. The combination of laser power and application rate determines the most suitable machine concept for the respective application

machines for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized solutions can help your business. Turnkey systems: We present specialized solutions for laser welding [...] processes. Laser hardening of tool holders - ELC 1300 LH: Discover how our ELC 1300 LH revolutionizes laser hardening and creates decisive added value for your tool holders. Laser welding of hydraulic [...] production technology. We offer you a comprehensive overview of our machine portfolio for laser cleaning, laser welding and ultrasonic testing. Find out how our universal and customized machines and systems

Laser Processing in Batch Production – Precision, Efficiency, and Reliability EMAG offers a wide range of laser processing solutions: from laser welding and laser cleaning to laser metal deposition. These [...] existing manufacturing systems. Three Different Processes: Laser Processing at EMAG Laser Welding: Weight-Optimized Components without Rework Laser welding joins precision components with minimal heat input and [...] controllable energy of the laser beam keeps heat input low, for components with minimal warpage and dimensional stability. Full process integration: Laser welding, laser cleaning, and laser metal deposition integrate

optical media, such as an arc lamp. CO2 laser – On the CO2 laser, the laser medium is CO2 gas, similar to the solid laser. Disk laser – The disk laser is a solid laser whose resonator is a disk-shaped crystal [...] the parts for welding which makes supplying several welding stations with the same laser source a challenge. In practice, these problems do not exist when using disk or fiber laser welding systems since [...] electrons in a laser medium to a higher energy level. This is generally achieved by radiation, such as by a laser diode. Solid laser – Solid lasers are the type of laser in which the laser medium is a solid

holistic production systems based on laser welding is what makes EMAG LaserTec unique in the market.” More information ELC 160 Laser Welding Machine More information LC 4-2 Laser Cleaning Machine [...] cost savings with enormous decreases in weight - and that’s precisely where laser welding comes into play. For years, laser welding has been essential in the development of drive train workpieces for passenger [...] commercial vehicle manufacturers called EMAG LaserTec. The experts, headquartered in Heubach, Germany, specialize in the development of complete laser welding systems. “The customer knew us, since they already

downstream cleaning of workpieces. In recent years, laser cleaning has established itself as a high-quality process, for example as preparation for bonding, welding, coating, or assembly. Process reliability, [...] like to introduce you to this technology and the solutions we have developed at EMAG LaserTec. We will show you the laser cleaning process and discuss how this technology can be used sensibly for your application

question some time ago, because our laser expertise is generally a perfect basis for laser coating methods,” says Dr. Andreas Mootz, managing director of EMAG LaserTec based in Heubach near Aalen. “We [...] ensures an extremely controlled laser metal deposition process. Here, a bond layer and the carbide layer on top of it are each applied to the brake disk using a laser welding process. So, almost no material [...] quantity of material is on the disk. Laser cleaning: Then the blank is cleaned in the next station to remove working materials and dirt. This involves applying pulsed laser radiation to the surface, which vaporizes

Saldatrici laser ELC 6 External diameter, max.: 300 mm | 12 in Altezza del pezzo, max.: 300 mm | 12 in Axial welding diameter: 75 / 200 mm | 3 / 8 in Invia richiesta Laser Welding Machine ELC 6 The EMAG [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser welding Laser welding is a precondition for compact, weight-optimised components and thus for energy- efficient [...] mm 12 in Axial welding diameter 75 / 200 mm 3 / 8 in External diameter, max. mm in 300 12 Altezza del pezzo, max. mm in 300 12 Axial welding diameter mm in 75 / 200 3 / 8 Radial welding diameter mm in

this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment. ELC 600 Laser Welding Machine for the Commercial Vehicle Industry Pezzi The Right [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines [...] Saldatrici laser ELC 600 Ø max. pezzo: 600 mm | 23.5 in Altezza del pezzo, max.: 600 mm | 23.5 in Max. fixtures: 3 Invia richiesta ELC 600 Laser Welding Machine for the Commercial Vehicle Industry With

With the ELC 600, EMAG LaserTec presents a system for laser welding of components up to 600 mm in diameter and is therefore ideal for components from the commercial vehicle segment. Sample differential [...] Production Solution for Large Components In the ELC 600, the components are transported to the laser welding position in machine slides with an integral chuck and welded at high speeds, thanks to the precise [...] with great depth are feasible on this machine. These are ideal conditions for using the ELC 600 laser welding machine in the commercial vehicle segment.

producing parts for utility vehicles has changed dramatically. EMAG LaserTec: Experts in Laser Welding of Transmission Parts Laser welding has become essential for the production of a variety of engine and [...] challenge was to transfer this principle to truck differentials – and EMAG LaserTec passed with flying colors. Using laser welding technology, production experts were able to eliminate 40 screw connections [...] an 8 kW (11 hp) solid-state laser and with welding additives. The dimensions of the manufacturing system itself are also impressive: The whole system consists of two laser-cleaning stations, a heating

operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest [...] Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies Laser Cleaning Laser welding Laser cleaning is a fast and space-saving process that can replace conventional washing machines [...] example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just as flexible as the laser lens. Highlights: Designed for

The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining [...] machining station and a loading and unloading station. Production Laser Welding System for Maximum Output The main features of the ELC 6 are as follows: Maximum operating safety thanks to the “Fixed lens/moving [...] workpiece” principle Rotary indexing system to achieve the best possible cycle time Initial tension for welding up to max. 10 kN possible (30 kN available as an option) Compact design and excellent accessibility

addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation The [...] example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just as flexible as the laser lens. Highlights: Designed for [...] practically never stands still. The laser lens has an X-axis and a Z-axis, as well as an additional B-axis for rotating the laser lens. The ELC 1200 V vertical laser processing machine is designed for

ELC 160 laser welding machine Saldatrici laser ELC 160 Invia richiesta Saldatura laser automatizzata di ingranaggi con rotelle sincrone con la saldatrice laser ELC 160 La saldatura laser è un processo [...] saldatrice laser ELC 160 La saldatrice laser ELC 160 può essere equipaggiata con tutte le diverse tecnologie laser. Laser CO2 o sistemi a fibra (fibre, lastre) - tutto è possibile. ELC 160 laser welding machine [...] agevole. La saldatrice LaserCell di EMAG svolge le operazioni di accoppiamento e saldatura del corpo della frizione sull'ingranaggio di cambio mediante raggio laser. La LaserCell EMAG viene completata

without compromising load-bearing capacity. Laser welding is used for welded gear shaft assemblies such as the gear with a synchronizer ring. The solid-state laser provides precision control over the energy [...] shoulders, thereby reducing the required installation space. A wide range of laser machines is available for laser welding of gear shaft assemblies, such as gears and synchronizer rings. Solid-state lasers [...] Short cycle times and high process reliability in batch production. Gear shafts: Joining and laser welding for maximum functional density Assembled gear shafts enable high functional density with compact

two-piece rotor shaft comprises up to eleven operations: turning of the individual parts, laser cleaning, laser welding of the joint, hard external machining, internal machining, tooth profiles, and final grinding [...] link up of turning, welding, and grinding into a seamless process - for up to 360,000 components per year. Advantages Complete process chains from a single source: Turning, welding, hardening, grinding [...] components, EMAG relies on a broad spectrum of technologies: turning, gear hobbing, grinding, laser welding, and electrochemical machining (ECM) for deburring and inner forming. All processes can be linked

coordinated production system: All EMAG technologies: turning, milling, grinding, gear cutting, laser welding, and electrochemical machining (ECM) Combination machines: multiple processes in a single work

engine components. Crankshafts, camshafts, transmission components: turning, gear cutting, and laser welding combine in continuous production lines. ECM technology rounds out the range, machining every workpiece [...] offers all relevant manufacturing processes from a single source—turning, gear cutting, grinding, laser welding, and ECM. End-to-end process chains: EMAG plans and implements complete production lines that [...] offers a broad range of technologies for the automotive industry: turning, gear cutting, grinding, laser welding, and electrochemical machining (ECM) for extremely hard materials. These processes are used for

This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Particularly noteworthy are the turnkey production solutions that are used in various sectors

Efficient process chains for assembled rotor shafts Integration of joining, preheating and welding processes Precision laser processing with minimal component distortion In-process measurement and quality assurance

INFORMATION EMAG laser lab with the ELC 6 – induction assisted laser welding produces strong, low-distortion seams. Ultrasonic testing validates welds without destructive sectioning. Laser Lab with the ELC [...] to production-ready welds Our laser lab is built around the ELC 6 laser welding machine, is set up for rapid prototyping and process validation, so you can prove out laser-welded components before committing [...] find our machines running live across turning, grinding, gear, ECM, and laser technologies, with vendor partners on hand and our laser lab and U.S. spindle repair area open for tours. After lunch, we premiere