Searched for Vertical Turning Machines

the specialists developed a highly efficient solution for cutting machining based on the CNC verticalturning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take place on the [...] produced per machine and day, although the customer ordered six machines to produce higher quantities. In the meantime, twelve machines are being used, which clearly shows that this solution is meeting [...] centered with high precision. Furthermore, the entire design of the machine is advantageous. Its vertical machining ensures optimal chip flow despite the closed stator housing. Its synchronous drive technology

expertise of the employees play a central role in the success. 17 EMAG Machines in Operation This family-owned company has an enormous vertical range, with a production area that is approximately 60,000 square [...] Currently there are a total of 17 EMAG machines in operation at Kordel – the oldest has been working for more than 20 years. The most recent additions were two VLC 200 GT turning and grinding centers. Why does [...] invested heavily in the automation of production technology. Today, there are over 70 self-loading machines. With these systems, manual loading is typically also a possibility so that even small batch sizes

ideally suited for vertical pick-up turning. Secondly, the conventional turning technology previously used no longer produced the desired results. "We very quickly realized that verticalturning significantly [...] currently has around 25 EMAG machines in operation - including the modular pick-up machines VL 3, VL 3 Duo, VL 4, VL 5, VL 7 and VL 8; the turning center VM9; the vertical machine VTC for multi-axis shaft [...] central components is paying off here," adds Zeman. Productivity increases significantly with verticalturning The company started investing in EMAG technology about ten years ago. Two factors changed the

for every customer’s requirement. EMAG is a trendsetter in the field of verticalturning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important [...] aerospace industry. The leader in inverted vertical pick-up lathes, EMAG has integrated its pick-up principle into a wide array of technology-specific machines offering world-class manufacturing with a [...] States, driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turning machine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle ar

ly investigated on our own turning, laser and grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the [...] times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive process control. This makes the VLC [...] hard turning and grinding in a single setup, which minimizes concentricity errors and significantly increases process efficiency. The optional Y-axis enables high-productivity scroll free turning. Driven

and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which effectively runs through the machines, this allows the machines to be positioned [...] duplicated or multiplied depending on the output capacity required. Perfect combination of pick-up turning center and TrackMotion A closer look at the line structure reveals how EMAG’s highly flexible production [...] truck wheel hubs are generally machined in three clamping operations, i.e. using three spindles or machines. In OP 10, the outer and inner contours of the wheel hub are turned. The side is rough- and fin

Director Sebastian Hunger confirms. “Currently we have more than 20 EMAG machines. This means that almost the entire verticalturning operation within our company is completed by a single source with the [...] t operations. On the new shop floor, two linked VSC machines from EMAG for the double-sided machining of articulated joints were launched. A turning station in the middle of the small line ensured the [...] standardizing our turning technology within the company, relying on just a few manufacturers. This opens up our options: If it comes down to it, we can quickly change over additional machines and produce the

similarly efficient and sustainable. The SG 160 from EMAG SU is particularly impressive. It machinesturning blanks in a completely dry process that combines hobbing and gear generating grinding in a single [...] presenting at the AMB, offers a similar combined machining operation. With these machines, different technologies such as hard turning, internal and external grinding, milling, reaming, or honing can be combined [...] machining of large components for commercial vehicles A literally large solution in the field of verticalturning is the VSC 500, which EMAG will demonstrate live at the AMB – a platform for the production

its 150th anniversary six years ago, more than 12,500 pick-up turningmachines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen [...] downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while the tool

German specialists at EMAG compared the energy requirements of the three processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when [...] not only focus on the development of new machines, as various customer examples under the heading "Retrofit" make clear. "The energy efficiency of older machines is not an immovable status quo. On the contrary

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] customers to enter the world of data-optimized production, machines can now be delivered IoT-Ready. This makes it possible to integrate the machines directly and without major effort into existing IoT networks [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors

Under the brand Samputensili CLC, horizontal gear hobbing machines for shafts and long workpieces are produced, as well as vertical shaping machines. The solutions are powerful, have a modular design and [...] parts for Samputensili machines will be manufactured at EMAG’s production site in Zerbst – one of the most sophisticated tool factories in Europe. The final assembly of machines will remain in northern [...] CLC, a traditional manufacturer of hobbing and shaping machines. Since then, the new company has been producing gear hobbing and shaping machines in Cadelbosco di Sopra in the area of Reggio Emilia. S

cutting tasks in electromobility and gear motors, where very small parts are often used.“ Modular turningmachines ensure high performance Overall, the messages of "flexibility" and "productivity" characterize [...] required smooth running at very high torques and speeds. On the other hand, the flexibility of the machines is important. They should be able to efficiently handle very different production tasks with short [...] EMAG SU technology. Focus on integrated production solutions "With our presentation of grinding and turning technology at EMO, we are making it clear that we are one of the few manufacturers whose production

of five large production lines, each with seven EMAG machines, interlinked using EMAG’s TrackMotion system. A TransLift unit runs through the machines on a rail system and transports the component from one [...] of preparatory processes are carried out on the gear housing: turning the first side including machining the fits and bore holes, turning the second side and outer contour, as well as, in the final clamping [...] re that could be easily implemented into the users’ IT infrastructures and the majority of EMAG machines, including older types. Connecting additional sensors is also no problem. Substantially increasing

combine their high-performance machines with completely different robot cells - and thus not only ensure highly efficient processes for loading and unloading the machines, but also integrate additional [...] more robotic solutions are being used on our machines, although this is also obvious," summarizes Jürgen Maier. "After all, we have a large number of machines that already have internal automation based [...] workpiece and the associated production process," explains Jürgen Maier, Head of the Business Unit Turning at EMAG. "Decisive questions here are, for example, what batch sizes are to be produced in a given