Searched for Vertical Turning Machines

perform conventional turning and scroll-free turning While 4-axis machining already offers tremendous performance resources for conventional turning of shaft parts, the machining speed can be further increased [...] the quality and functionality of the shafts. The vertical 4-axis shaft turningmachines of the VT series are ideal for this task. When it comes to machining components with a maximum length of 630 millimeters [...] When combined, the machine’s advantages provide reduced cycle times and therefore guarantee minimal unit costs. Machine design aimed at quality The core of the VT machines is the machine base made from MINERALIT

as in 2018, the specialists developed a highly efficient solution for cutting machining based on the CNC verticalturning center VDZ 520 XL on behalf of a Central American supplier. Eight processes take [...] about 320 components can be produced per machine and day, although the customer ordered six machines to produce higher quantities. In the meantime, twelve machines are being used, which clearly shows that [...] aligned and centered with high precision. Furthermore, the entire design of the machine is advantageous. Its verticalmachining ensures optimal chip flow despite the closed stator housing. Its synchronous

is as simple as it is effective, and can be achieved by complete machining in one machine, with one clamping operation: after hard turning, only a residual allowance of a few hundredths of a millimeter remains [...] expertise of the employees play a central role in the success. 17 EMAG Machines in Operation This family-owned company has an enormous vertical range, with a production area that is approximately 60,000 square [...] Currently there are a total of 17 EMAG machines in operation at Kordel – the oldest has been working for more than 20 years. The most recent additions were two VLC 200 GT turning and grinding centers. Why does

requires far fewer machines. “We’re breaking new ground with this 5-axis turning/milling center,” concludes Händel. “The machine was specifically designed with the goal to enable complete machining, including [...] multifunctional turning/milling center with five axes to develop production solutions for complex components with a maximum diameter of 450 millimeters (18 in). For this, turning is always the machine's main [...] Traditionally, this key transmission component in heavy machining runs through six different machines that are not completely linked—starting with two turning operations, continuing with broaching/gear hobbing

company can offer. 4-axis machining of rotor shafts The vertical 4-axis shaft turningmachines of the VT series are ideal for manufacturing rotor shafts. When it comes to machining components with a maximum [...] scroll-free turning technology from being used on the vertical shaft turning centers. Appropriate programs for the control system makes setting up the machine as easy as when using conventional turning processes [...] shaft laminated cores. Since EMAG manufactures not only verticalturning centers but also grinding machines, the decision of whether grinding or turning should be the technology of choice for the respective

clamping operation on a single machine. This means the user saves investment costs and the total machining time for a component is minimized. Alternatively, the machine with its two spindles, which can [...] VSC 400 PS power skiving machine not only combines skiving and rolling processes but can also hold up to four different power skiving tools on two spindles, plus up to six turning tools. This has far-reaching [...] interface of the machine is of great importance, because power skiving such a sophisticated technique with many potential settings. However, these are largely omitted on this EMAG machine with intuitive

VTC 100-4 verticalturning center, and then the machine’s workpiece gripper transports the component into the machining area. In a single clamping operation, the turbine shaft is pre-turned, with four-axis [...] four-axis machining, guaranteeing reduced processing times. The vertical design and the resulting free flow of chips prevent chip build-up. A second robot removes the pre-turned parts from the conveyor belt [...] GT vertical grinding machine finishes the ring grooves and the outer wing contour of the turbine wheel. Optionally, the wing contour can be deburred with an additional driven brush in the machining area

750 induction hardening machine by EMAG eldec (OP 50). Hard machining of the shaft starts with external turning in the EMAG VT 4-4 pick-up machine (OP 60) and internal turning in the modular VL series [...] finish-turning various shoulders on the outside. The finishing with close tolerances and high demands on surface quality is provided by the final grinding process on a vertical shaft grinding machine of the [...] separate components at the beginning) is transported into and out of the machining area with a movable workpiece spindle. The verticalturning and milling process is then performed at high cutting speeds with

lathes for some time. Vertical design with decisive advantages The vertical design of these solutions played an important role in the investment decision. The horizontal machine from another manufacturer [...] was also based on existing know-how: The machine manufacturers used examples from other customers to show how stator machining is carried out in their machines - with low non-productive times and high [...] times per shift. "It was therefore obvious to us that we should carry out these processes in machines with a vertical design, because their unhindered chip flow prevents many disruptions. Our objective was

the bearings, for example, undergo soft and hard turning in the four EMAG machines – but in total up to 50 different parts are turned on the VL machines. The batch size varies between fifty and five hundred [...] pick-up automation of the EMAG verticalmachines. As Witte points out, “I first looked at this solution with customers of ours. It became clear that the approach of this machine, which is self-loading via [...] unit costs by around 15 percent because the machines run smoothly in unmanned operation. Our entire production process benefits significantly from the machine design". The process is very simple: The operator

rnage of machining technologies: turning, drilling, milling, gear hobbing, hard and soft machining—basically everything that is required to build comprehensive manufacturing lines. “VLC machines enable us [...] 200 GT, a combined turning and grinding machine that we developed specifically for the hard machining at the end of the process chain,” Ivanovic adds. Combining Processes to Machine Transmission Gears [...] important. This is why the precision hard-machining is usually done in a multi-stage process on different turning and grinding machines. Especially in hard machining, production planners have little tolerance

component. Production starts immediately once we’ve run in the machine with a sample.” A Tremendous Boost in Performance The R 300 vertical hobbing machine from EMAG Richardon has been running at HKS since March [...] 30 percent. This means that tool costs are decreasing at HKS. To sum it up, the vertical hobbing machine is able to machine module 3 external gearings from 90 to 350 millimeters (4 – 14 in) in width. The [...] the large machining area with long travel paths, as well as the wide range of speeds and performance capabilities, which allows us to machine components of all different sizes.” The machine also stands

rigidity and precision during machining operations, are fastened onto the machine base. (Machining e-bike components using electro-chemical machining: Watch the machining example in this video: https://www [...] reproduced and machined with precision. Based on this, feed rates of up to 5 mm/min can be reached in the field of rough-machining. On average, 0.1 to 0.2 mm/min are achieved in finish-machining. High economic [...] housed on a single machine base. The new PI thus comes with a footprint of only about 5.5 square meters, including filtration. Its minimal footprint has made the forklift-compatible machine become the new

solutions simplify machine operation. Under the brand Samputensili CLC, horizontal gear hobbing machines for shafts and long workpieces are produced, as well as vertical shaping machines. The solutions are [...] expertise and experience that the Italian machine manufacturer has in gear machining. Within these industries, high-precision grinding, shaping and shaving machines are used, and few companies can match the [...] minimizing the effect of the machine on the environment. In 2019, Samputensili Machine Tools acquired the Italian company CLC, a traditional manufacturer of hobbing and shaping machines. Since then, the new company

The VL 5 DUO has two mirrored machining areas, each with its own motor spindle with up to 34.1 kW power and 593 Nm torque at 40% duty factor. In addition, each machining area is equipped with an EMAG tool [...] Y-axis, further extending the machine's range of applications. With this configuration, the VL 5 DUO can be used in a wide variety of production scenarios: Either as a single-machine solution for OP 10 and OP [...] OP 20 with complex machining processes, which can be performed easily thanks to the extensive tool magazine of 12 tool posts for each machining area,or as a high-productivity solution with fast cycles

the VL 6 and VT 2-4 vertical lathes and the VLC 200 GT verticalturning and grinding center for hard machining of gears and shafts. The company also has the ELC 160 laser welding machine for welding gear [...] grinding spindle. At the same time, the machining quality benefits from the turning-grinding combination: If only a small allowance needs to be ground off after turning, the grinding wheel specification can [...] are used for turning operations on gears and shafts of different sizes. Depending on the size and type of component, the machining task differs. For example, the VT 2-4 automated vertical lathe provides

25 EMAG machines in operation - including the modular pick-up machines VL 3, VL 3 Duo, VL 4, VL 5, VL 7 and VL 8; the turning center VM9; the verticalmachine VTC for multi-axis shaft machining; and, at [...] ideally suited for vertical pick-up turning. Secondly, the conventional turning technology previously used no longer produced the desired results. "We very quickly realized that verticalturning significantly [...] central components is paying off here," adds Zeman. Productivity increases significantly with verticalturning The company started investing in EMAG technology about ten years ago. Two factors changed the

housing are turned on a vertical VL 4 lathe. For machining the outside in OP 30, EMAG relies on the VT 4, which enables 4-axis machining of the complete outside in one setup. In OP 40, another vertical lathe [...] components are simultaneously machined from one side in the first machine. Then the robot picks them up, turns them and feeds them to the machine for simultaneous machining of the second side, resulting [...] and various components. In total, the company has nearly 30 machines - including eleven EMAG VL Turningmachines and a K160L Hobbing machine from EMAG Koepfer. These EMAG solutions provide high-volume

for every customer’s requirement. EMAG is a trendsetter in the field of verticalturning and multi-functional production machines with a variety of technology centers allowing EMAG to become an important [...] driving EMAG’s strategic decision to open EMAG Charlotte. The unique configuration of EMAG’s turningmachine, allows for the automatic self-loading of workpieces. The inverted, traveling spindle architecture [...] polymer concrete machine base, EMAG offers the best in class solution for tight tolerance production work. According to data from USMTO, EMAG has earned 87% market share for Inverted Vertical Lathes over the

solutions for machining different types of differential cases. EMAG supplies all the technology required, including verticalturning centers, clamping devices, and interlinking of machines. Customers discuss [...] automation system. OP 10 / OP 20: TURNING OF THE CASE SIDE / FLANGE SIDE The case is first machined on two VL 4 turning centers. This is where the internal and external machining of the shaft mounts and flanges [...] driven tool turret with 12 tool posts on the VL machines enables them to drill cross holes. OP 30: TURNING OF THE OUTER DIAMETER The remaining external machining of the differential case is performed with a

grinding machines. The multi-functional VTC 100 GT turning and grinding machine : The VTC 100 GT is a multi-functional turning and grinding machine for the efficient machining of gear and rotor shafts. It can [...] automation and offers short chip-to-chip times. The machine concept is based on decades of experience in the manufacture of verticalturning and grinding machines. An intelligent sensor concept enables adaptive [...] grinding machine : The W 11 series complements EMAG's product lines for high-productivity series machining of large quantities on horizontal grinding machines with flexible workshop grinding machines with

and the vertical structure of the vertical pick-up machines used. In combination with the TrackMotion automation system, which effectively runs through the machines, this allows the machines to be positioned [...] clamping operations, i.e. using three spindles or machines. In OP 10, the outer and inner contours of the wheel hub are turned. The side is rough- and finish-machined in a single clamping operation. After the [...] combination of pick-up turning center and TrackMotion A closer look at the line structure reveals how EMAG’s highly flexible production solutions work: truck wheel hubs are generally machined in three clamping

first verticalturningmachine with pick-up spindle in 1992, it set new standards in the automotive industry. Today, the EMAG Group and its subsidiaries offer a wide range of standardized machines and [...] broad knowledge and support from the group, which will allow us to accelerate the development of new machines. Our customers will continue to receive the quality they expect from us, and will also benefit from

purchased a new VSC machine for the soft machining of ball hubs – a machine that had been recently launched to the market. At this time, EMAG was the only manufacturer to build a vertical lathe whose suspended [...] t operations. On the new shop floor, two linked VSC machines from EMAG for the double-sided machining of articulated joints were launched. A turning station in the middle of the small line ensured the [...] 2001, they invested in the VL 3 and VL 5 modular standard machines, used for the machining of ball hubs. Then in 2015 branched into shaft machining with the purchase of a VT 2-4 – once again, Bäringhaus &

g solutions. That is due to the high degree of automation and the vertical structure of its pick-up machines. This allows the machines to be positioned very close to manufacturing cells, which can then [...] note that all its components come from a single provider: from the machines (VL 8 turning centers from EMAG, used for all the machining work), robotic handling, and automation, through to the peripherals [...] which is carried out on two machines due to the cycle time, all the turning work on the first side of the brake drum is done, both inside and outside. The part is turned over between OP 10 and OP 20,