Searched for Vertical Turning Machines

extremely precise machining of individual parts, prototypes, and small series, as well as the VTC 200 CD shaft turningmachine, which features a center drive for simultaneous 4-axis machining with short cycle [...] are not needed for dry machining with the SG 160. The VLC-GT series, which EMAG is also presenting at the AMB, offers a similar combined machining operation. With these machines, different technologies [...] the machine manufacturer has been advancing data-based networking of its production solutions for some years. This makes it possible, for example, to determine the status and OEE values of a machine with

its 150th anniversary six years ago, more than 12,500 pick-up turningmachines, 4,300 grinding machines and 2,350 gear cutting machines are already in operation at customers' sites worldwide. The anniversary [...] economic downturn, the visionary managing director has the idea of a multi-functional pick-up machine whose vertical work spindle can be moved in the main axes. The movement is thus in the workpiece, while [...] position as technical Manager at EMAG and is realigning the company: High-performance, automated machines are a primary goal. When it became apparent that SÜKO was going to sell EMAG in 1975, Norbert Heßbrüggen

transported out of the machine by a swiveling motion of the rotary table and unloaded by a robot. Overall, this solution has an enormous production speed - partly because the machine with its rotary table [...] millimeters can be machined in the ELC 6. The whole solution from a single source In principle, EMAG scores with a comprehensive technology portfolio in this field of application, because the machine builders have [...] applies to the turning, gear cutting and grinding of the two individual rotor shaft parts before welding. When it comes to the automation technology that ensures transport between the machines, EMAG adapts

crucial that the combined machining operation consisting of (hard) turning and grinding ensures fast processes and high machining quality: The residual machining allowance after turning is only a few millimeters [...] off: End face turning: Loading (and subsequent unloading) is performed at high speeds with a pick-up spindle. The machining operation starts with hard turning of the end faces. Contour turning: Depending [...] released - the “GT” in the name stands for “grinding” and “turning”. It hints at the main strength of this machine: the combination of grinding and turning (and additional processes) with the proven pick-up

processes are performed directly within the scope of a final hard machining operation or each component is first soft turned and then hard turned depends on the manufacturer's specific production solution. [...] Technical Sales Manager at EMAG. “That is exactly why we designed the VL 1 TWIN. The machine is perfect for soft and hard machining of a wide variety of bevel gears up to 75 millimeters in diameter (3 in).” Cycle [...] basic principle of this pick-up turning center plays a decisive role. It features two pick-up spindles (9.9 kW/136 Nm at 40% duty cycle) that are used to always machine two identical bevel gears in parallel

processes "hard turning", "scroll-free turning" and "grinding", whereby the same component was machined with the same objective in each case. The result: The energy requirement per machined volume is extremely [...] future, you need all-round energy-efficient machines that require as little electricity as possible. But how do you reduce the consumption of a complex machine tool and its peripheral devices, in which a [...] different. For example, 663 J/mm 3 is required for grinding, 220 J/mm 3 for hard turning and only 57 J/mm 3 for scroll-free turning. In other words, it is important to keep the energy requirement in mind when

cylindrical grinding machines, ranging from classic conventional cylindrical grinding machines to high-tech CNC cylindrical grinding machines. Weiss is now showing two of these machines at GrindingHub: a [...] addition to exhibits such as the universal cylindrical grinding machines from EMAG Weiss and the VLC 350 GT combination machiningmachine, EMAG will give an insight into developments in the field of Industry [...] is then installed in the control cabinet of the machines, which is already fully installed and networked with the machine control. In addition, the machines can be equipped with the EDNA Neuron 3DG sensors

EMAG. “That’s why we’re betting on the simultaneous machining of two identical components in a single machining area with this twin-spindle machine. This process will result in high output volumes with [...] conveyor and transports them to the first machine. The VL 1 TWIN’s two pick-up spindles then take over and move the components into the machining area. The turning operation follows on the first side of the [...] optimal solution for parallel soft machining on two bevel gear blanks (OP 10 – OP 10) with its VL 1 TWIN. Four machining steps are executed consecutively in the machine and the full cycle time is only 25

are often used.“ Modular turningmachines ensure high performance Overall, the messages of "flexibility" and "productivity" characterize EMAG's entire presence at EMO. The machine builders will also exhibit [...] spindles. In addition, the machine can be converted to the other process in just a few minutes. "Input is via user-friendly dialog software, which makes setting up the machine simple and clear. Set-up times [...] takes place in the loading position during machining. The integrated dressing unit provides additional process reliability. In the G 250 HS variant, the machine also has a high-speed grinding head that makes

With its modular structure, the machine can be adapted to perform a variety of machining tasks. The proven pick-up process is used to automatically load and unload the machine, and the dynamic axes further [...] taken, feedback is directed right back to the machine’s CNC control unit, allowing tool corrections to be made automatically and immediately during the machining process. This error-minimizing system measures [...] supplying flexible machine concepts and comprehensive systems for the manufacturing of pipe ends, couplings, tool joints and other oilfield components for decades. Complete cells including machines, robots, measuring

and covers the entire machining process chain with its technologies and machine tools. This includes turning, drilling, milling, gear cutting, grinding, electrochemical machining and laser welding. Pa

different processes in a single machine also brings a variety of benefits for users. They can perform both rough-machining and finish-machining in one setup and in one machine in quick succession, which minimizes [...] flexibility, easier and more accessible. With the ability to equip the machine with up to four power skiving tools and six turning tools, users can produce complex components safely and efficiently in a [...] minimizes the overall machining time and saves capital investment. The VSC 400 PS is designed to machine components with a maximum diameter of 340 millimeters and a maximum height of 420 millimeters. It

side including machining the fits and bore holes, turning the second side and outer contour, as well as, in the final clamping operation, internally machining the spherical shape and locating holes. This [...] process implemented at MAT Machining Europe GmbH for the differential gear housing is impressive: the company has a total of five large production lines, each with seven EMAG machines, interlinked using EMAG’s [...] through the machines on a rail system and transports the component from one pick-up station to the next. Thus a variety of preparatory processes are carried out on the gear housing: turning the first side

example. This machine can also be equipped with a tool changer, which has great advantages with single-shaft extruder shafts. The GW 3600 HD (4- or 5-axis machine) is designed for economic machining of rotors [...] ss of its machines. At the same time, EMAG SU benefits from the global reach of the EMAG Group: the machine manufacturer from southern Germany handles the global distribution of the machines and thus lays [...] diameter of 160 mm, for example, EMAG SU has the fastest machine on the market. The speed is made possible by two parallel workpiece tables that take turns moving at high speed (with the help of hard-wearing

motion and track width as well as the machining time are precisely adapted to the degree of soiling and the desired level of cleanliness. As a result, the machine only processes defined areas like welds [...] high pulse peak power if needed. In turn, this property can be used to achieve certain surface properties on the component, such as improved adhesiveness. The machine can be used in end-to-end production [...] Laser cleaning uses a focused laser beam that is moved over the area to be cleaned by a scanner and machine axes. All the particles present – whether oils, oxides, paints, or technical coatings – can be removed

possible by a dual-tool system with two different tool spindles in the machine: one for finish-machining by hobbing and one for finish-machining by grinding. In practice, this means that, for example, in the case [...] the fastest machine on the market, which is made possible by two parallel workpiece tables that move alternately at high speed to the grinding wheel. Thus, while one component is machined, the internal [...] The larger G 250 machine also scores with precision, minimum chip-to-chip times, short setup times and reliability for components with a maximum length of 550 millimeters. The machine also has a double

interlinking. Another important aspect is that the machine’s structural design has been fundamentally rethought—with a decisive effect: The price of the machine is lower than its predecessor without giving up [...] precision and more rigid machine design for better repeatability in component quality and increased ease of maintenance. For instance, operators benefit from great access to the machining area during setup. [...] diameter and a maximum length of 800 millimeters. The machine features X, Y and Z-axes to position the inductors, one or several C-axes for the various machining stations on the rotary table, up to five temperature

In the interlinked systems, for example, soft machining, hardening and hard machining take place in direct succession and numerous technologies from turning, drilling and milling to induction hardening [...] especially in e-mobility. For example, EMAG is currently developing two production systems for machining a rotor shaft for European customers. With the introduction of EMAG Systems, EMAG plans to present

by Prof. Michael Zäh, Chair of Machine Tools and Manufacturing Technology at the Technical University of Munich, was just as interesting. He made it obvious how machine tool builders (and users) as well [...] reported on the digitalization of machine tools, the potential of additive manufacturing, turnkey manufacturing solutions for new types of electric motor parts and complete machining of drive components using [...] solutions that drive this transformation in various areas of application. There were also live machine demonstrations and an extensive “themed area.” In this context, the concept of the event was also

solution is that you relate the cycle time of the EMAG machine and the desired man-hours at the machine. So if the machining cycle within the machine is only a few seconds and at the same time you are aiming [...] combine their high-performance machines with completely different robot cells - and thus not only ensure highly efficient processes for loading and unloading the machines, but also integrate additional [...] more robotic solutions are being used on our machines, although this is also obvious," summarizes Jürgen Maier. "After all, we have a large number of machines that already have internal automation based

” And, true to form, EMAG offers another advantage: the machine manufacturer also develops tailor-made production technology for upstream turning processes on the disk blank and final grinding processes [...] disk using a laser welding process. So, almost no material is lost.” A look at the details of the machine reveals exactly how this process works. It contains a turntable with five stations, on which each [...] director of EMAG LaserTec, about the benefits of laser metal deposition and the corresponding new machine, ELC 450 LMD. Read more on our blog: “We are developing a comprehensive solution for coating brake

(current cycle times of machines or lines), “Smart Tool Change” (information on remaining tool life), “OEE Monitor” (detailed breakdown of current OEE) as well as apps for checking “machine health” (condition [...] the question as to which EMAG machines are compatible with all of this: From retrofitting of virtually any model from the past two decades to integration into new machines, everything is possible. Another [...] intuitive HMI, which is now available for the MIND-L 1000 induction hardening machine from EMAG eldec. The roll-out for other machine technologies at other subsidiaries is in progress. 2. Smartphone Like Dashboard

” by a combination of multi-axes, high performance machine motions and well-maintained grinding wheels. EMAG SU’s G 160 model is the fastest machine on the market for components up to module 3 with a maximum [...] workpiece tables that take turns moving at high speed (with the help of durable, high performance linear motors) to the grinding wheel. During the time that one component is being machined, the loading robot inserts [...] parallel with the main machining operation. This results in a chip-to-chip time between the grinding processes of only 1.6 seconds (a very small value compared to grinding machines with turntables, where